Hiperbaric High Pressure Processing Equipment and Components

Hiperbaric high pressure processing equipment portfolio covers 55-liter to 525-liter In-Pack machines and high-volume In-Bulk systems up to 8,000 L/h operating at 6,000 bar (600 MPa) with worldwide turnkey delivery and engineering support.

Compact In-Pack High Pressure Processing Units Hiperbaric 55

Compact industrial Hiperbaric 55 HPP machine features a 55-liter vessel volume delivering hourly throughput up to 270 kg/h for packaged food and drinks. The unit achieves maximum working pressure of 6,000 bar with an integrated intensifier, robust high-pressure seals, and quick-cycle unloading.

Usable processing vessel capacity of 55 liters with 200 mm inner bore diameter
Maximum operating pressure rating up to 6,000 bar (600 MPa) using water media
Integrated high-pressure intensifier with digital cycle monitoring sensors
Replaceable high-pressure plunger seal packs and check valve poppet inserts

Industrial High Pressure Processing Systems Hiperbaric 135

Industrial Hiperbaric 135 HPP system features a 135-liter vessel capacity delivering production throughput up to 650 kg/h. Powered by four high-pressure intensifiers, the machine executes rapid 6,000-bar pressurization cycles with wire-wound vessel design and automated basket transport.

Processing vessel capacity of 135 liters with 300 mm usable inside diameter
Four parallel intensifiers providing rapid pressure rise times up to 600 MPa
Wire-wound pre-stressed vessel design ensuring long fatigue operational life
Interchangeable plunger packings, decompression valves and water filters

Medium-Scale High Pressure Processing Equipment Hiperbaric 300

Medium-scale Hiperbaric 300 HPP machine offers 300-liter capacity processing up to 1,450 kg/h of packaged foods and beverages. Available in standard floor or overhead integrated intensifier configurations, it features programmable decompression control and process water recycling.

High-pressure vessel volume of 300 liters with 380 mm internal bore opening
Processing throughput up to 1,450 kg/h for juices, meats and ready meals
Flexible installation with floor-mounted or top-mounted intensifier platform
Replacement decompression valve seats, plunger seals and pressure sensors

High-Throughput Production Complexes Hiperbaric 420

High-throughput Hiperbaric 420 HPP system delivers up to 2,100 kg/h with a 420-liter vessel chamber. Equipped with up to 8 high-pressure intensifiers and a 380 mm vessel diameter, it integrates smoothly with automated robotic basket handling, pouch loading, and air-drying lines.

Processing vessel capacity of 420 liters with bore length exceeding 4.5 meters
Modular layout supporting up to 8 high-pressure intensifiers for fast cycles
Direct integration with automated conveyor lines and basket shuttle robots
Hydraulic cylinder packings, 600 MPa rated high-pressure tubing and fittings

Flagship High-Capacity HPP Presses Hiperbaric 525

Flagship Hiperbaric 525 represents the largest industrial HPP machine in the industry with 525-liter vessel capacity and output up to 3,210 kg/h at 6,000 bar. Its 380 mm bore accommodates large containers, backed by heavy pre-stressed wire-wound yoke frames resisting severe fatigue.

Industry-leading 525-liter vessel volume built for heavy multi-shift operations
Throughput capacity up to 3,210 kg/h at maximum 6,000 bar operating pressure
Heavy-duty external yoke frame and pre-stressed wire-wound chamber build
Main plug sealing rings, plunger wear guides and high-pressure water valves

Bulk Beverage Processing Machinery Hiperbaric Bulk

Hiperbaric 525 Bulk and 1050 Bulk turnkey systems are engineered for high-volume liquid processing before bottling into aseptic packaging. Processing up to 8,000 L/h within an internal bladder, the unit decouples HPP pasteurization from packaging formats, saving energy and packaging costs.

Continuous-batch bulk beverage processing throughput up to 8,000 liters/hour
Internal food-contact polymer bladder isolating beverages from pressure water
Enables subsequent packaging into lightweight bottles, cartons, or pouches
Aseptic product transfer valves, bladder isolating membranes and seals

High Pressure Processing Engineering and Cold Pasteurization Benefits

Hiperbaric In-Pack and In-Bulk high pressure processing machines operate at pressures up to 6,000 bar (600 MPa).

By applying uniform isostatic water pressure at ambient or chilled temperatures, HPP inactivates vegetative pathogens including Listeria, Salmonella and E. coli while preserving fresh aroma and vitamins.

Unlike traditional thermal pasteurization, 6,000 bar pressure treatments preserve natural product color, essential nutrients, and fresh taste profiles.

This non-thermal approach provides substantial shelf-life extension for refrigerated juices, dips, sliced deli meats, and seafood without chemical preservatives.

Equipment Capacity Selection and Intensifier Scalability Criteria

Machine selection and intensifier count depend on required batch cycle times and target hourly throughput. The entry-level Hiperbaric 55 system serves craft producers and pilot development plants, processing up to 270 kg/h with an efficient 55-liter vessel volume and quick turnaround cycles.

Large-scale commercial Hiperbaric 420 and 525 processing lines achieve production capacities exceeding 2 to 3 tons per hour. The generous 380 mm bore diameter accommodates bulky bottles, family pouches, and institutional foodservice trays for flexible daily processing scheduling.

Operating Architecture of High-Pressure Hydraulic Intensifiers

Hiperbaric intensifiers employ a dual-acting hydraulic piston driving opposed high-pressure water plungers to amplify low hydraulic line pressure into 6,000 bar fluid power. Balanced stroke reversals and precision check valve seats minimize pressure ripple throughout the compression stroke.

Multi-intensifier machine architectures provide operational redundancy and rapid pressure buildup times. Facilities can selectively engage intensifier banks to optimize cycle timing across varying food densities and packaging fill factors.

Structural Integrity of Wire-Wound Pre-Stressed Pressure Vessels

Hiperbaric pressure vessels incorporate forged alloy cylinders reinforced by thousands of meters of pre-stressed high-tensile spring wire. This manufacturing technique imposes permanent compressive stresses on inner cylinder walls, countering cyclical hoop expansion during high-pressure cycles.

External movable yoke frames absorb longitudinal end-plug thrust, eliminating threaded closures susceptible to fatigue cracking. This robust mechanical architecture withstands rigorous multi-shift operations across global food manufacturing plants.

Closed-Loop Process Water Management and Filtration Systems

Efficient HPP operations require high-purity water for vessel pre-filling and intensifier compression cycles. Integrated Hiperbaric water management circuits incorporate multi-stage sediment filters, demineralization monitors, and plate heat exchangers for thermal stabilization.

Reclaiming and recycling process water across sequential cycles drastically cuts utility consumption while protecting high-pressure plunger packings from abrasive particulates and mineral scale formation.

Automated Basket Handling and Packaging Line Integration

Maximizing machine productivity requires streamlined loading and unloading of cylindrical product baskets. Automated basket shuttle systems, robotic pick-and-place arms, and downstream air-knife drying tunnels keep the processing vessel continuously loaded.

Integrated industrial controllers connect seamlessly with plant-wide SCADA and MES systems, logging pressure-time curves, cycle counts, and water temperature data to verify HACCP, USDA, and European food safety compliance.

Hiperbaric and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Hiperbaric and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.