ABV Technology Equalizer Dealcoholization Systems

Equalizer EQ1100 dual-stage vacuum dealcoholization skids, vacuum pumps, membrane filtration elements and sanitary valves by ABV Technology: technical selection and component supply.

Equalizer dual-stage vacuum dealcoholization systems

Patented ABV Technology processing systems designed for low-temperature vacuum separation of fermented craft beverages. The process preserves original flavor profiles, aroma and color while generating premium non-alcoholic beverages alongside a neutral clear beverage base.

Dual-stage low-temperature vacuum separation engineered for craft breweries
Gentle aroma preservation without thermal boiling degradation of the product
Production of craft non-alcoholic beverages with residual alcohol below 0.5%
Simultaneous output of neutral clear base for flavored hard seltzer products

Industrial processing skids Equalizer EQ1100

Flagship EQ1100 continuous skid systems constructed from industrial-grade food stainless steel. The equipment delivers continuous throughput up to 1.2 barrels per hour, accommodating feedstocks with alcohol content ranging from three point five to fifteen percent by volume.

Continuous separation throughput reaching up to 1.2 barrels per hour operation
Broad input feedstock processing range from 3.5% to 15.0% alcohol by volume
Skid-mounted industrial stainless steel layout optimizing plant footprint space
Integrated reverse osmosis water system supplying purified technological water

Precision vacuum pumps and pressure transducers

Specialized vacuum generation assemblies and pressure control devices for ABV Technology dealcoholization circuits. Rugged vacuum pump units, absolute pressure transmitters and regulators maintain consistent low boiling conditions around twenty-four degrees Celsius.

Dry vacuum pump assemblies delivering pulsation-free pneumatic evacuation
Digital absolute pressure transmitters monitoring internal distillation chambers
Precision vacuum isolation valves and check valves for vapor separation loops
Chemical resistant fluoropolymer gaskets and vacuum flange sealing o-rings

Membrane separation modules and filter cartridges

Replacement separation membranes, pre-filtration stages and reverse osmosis modules for Equalizer skids. Spiral-wound polymeric membrane cartridges deliver precise molecular fractionation, preventing hop polyphenols and proteins from migrating into the alcohol permeate.

Sanitary spiral-wound polymeric membrane elements meeting food contact norms
Pre-filtration filter cartridges protecting primary separation loops from haze
Replacement reverse osmosis membrane modules for water conditioning skids
Stainless steel filter housing vessels equipped with sanitary tri-clamp fittings

Sanitary fluid valves, fittings and food-grade seals

Sanitary piping hardware and fluid control components for ABV Technology skid hookups. Pneumatic butterfly valves, aseptic sampling valves, metering taps and tri-clamp adapters ensure sterile fluid isolation and seamless integration with existing processing cellar pipework.

Pneumatic sanitary butterfly valves crafted from polished 316L stainless steel
Aseptic diaphragm valves designed for routine manual and automated sampling
Sanitary tri-clamp ferrule adapters, heavy-duty clamps and manifold unions
Food-contact elastomer seal rings made of durable EPDM, FKM and PTFE compounds

Control panels, flow sensors and CIP cleaning skids

Electronic control units and Clean-In-Place automation hardware for ABV Technology platforms. Programmable automation controllers with cloud connectivity, electromagnetic flow meters, PT100 temperature detectors and rotary spray heads ensure automated recipe execution.

Industrial automation enclosures featuring programmable PLC and touchscreen HMI
Cloud telemetry modules facilitating automated remote parameter supervision
Electromagnetic flow meters monitoring flow distribution across fluid lines
Rotary CIP spray balls engineered for thorough cleaning of internal vessels

ABV Technology equipment: engineering design and vacuum separation

ABV Technology headquartered in Saint Paul, Minnesota has built specialized processing equipment for craft beverages since 2017.

The Equalizer system utilizes dual-stage vacuum separation that eliminates high-temperature boiling, safeguarding delicate hop aromatics, fruit esters and mouthfeel in craft beer, cider and wine.

During continuous processing, alcoholic feedstocks with alcohol by volume ranging from three point five to fifteen percent are separated into two distinct streams: a non-alcoholic beverage with less than half a percent alcohol, and a neutral transparent beverage base.

The industrial stainless steel skid fits cleanly into existing production cellars and packaging lines.

Manufacturing standards and technical component identification

ABV Technology machinery is built to rigorous sanitary norms for commercial food and beverage processing.

All product-wetted surfaces throughout the vacuum evaporators, separation vessels, heat exchangers and piping loops utilize polished AISI 316L stainless steel paired with food-grade elastomer seals capable of enduring routine chemical washdown regimens.

For precise identification of replacement parts and consumables, our team references machine passports, electrical schematics and factory equipment nameplates: the Equalizer system serial number, EQ1100 skid revision, vacuum pumping package code and firmware generation enable exact matching of required membrane modules, instrumentation transducers and valve repair kits.

Engineering selection and supply of ABV Technology components

We provide technical selection and supply support for ABV Technology assemblies and service parts: dry vacuum pumping units, absolute pressure transmitters, temperature sensors, sanitary membrane elements, pneumatic butterfly valves, aseptic sampling taps, flow meters and tri-clamp adapters.

Working directly with engineering specifications eliminates sizing discrepancies.

International commercial terms, clear itemized quotations and comprehensive customs export documentation accompany every order. Shipments are dispatched through reputable logistics providers directly to customer manufacturing facilities or regional transport terminals with complete tracking.

Preventive maintenance and replacement of operational wear items

During ongoing industrial runs on Equalizer skids, regular preventive inspection should focus on vacuum flange sealing rings, sanitary valve diaphragms, pre-filter cartridges and separation membranes.

Natural elastomer wear during aggressive washdown cycles can compromise chamber vacuum levels and alter internal evaporation temperatures.

To prevent unplanned bottling line halts, we deliver replacement seal sets made from durable EPDM, FKM and PTFE fluoropolymers, rotary cleaning nozzles, vacuum intake protective filters and flow meters.

Routine renewal of consumable elements according to operating hour intervals guarantees uniform non-alcoholic beverage quality.

Industrial applications for Equalizer separation technology

ABV Technology processing systems serve craft breweries, industrial packaging facilities, cider mills and regional wineries.

The equipment allows beverage innovators to introduce premium non-alcoholic lagers, IPAs and stouts to market rapidly without requiring dedicated commercial distillation licenses under standard regulatory frameworks.

The secondary output yields a clear filtrate possessing the initial alcohol strength of the feedstock while stripped of malt color and heavy aromas.

This neutral alcoholic liquid serves as an ideal foundation for formulating flavored hard seltzers and ready-to-drink beverages, eliminating waste and boosting overall facility profitability.

Digital automation architecture and Clean-In-Place integration

Automated operation of the Equalizer EQ1100 platform is directed by an industrial programmable logic controller paired with a cloud-connected interface.

The supervisory system monitors distillation vacuum, process temperatures and mass flow balances in real time, allowing unattended autonomous runs throughout production shifts.

The integrated Clean-In-Place cleaning circuit interfaces smoothly with standard caustic and acid sanitation solutions used in craft brewing cellars.

For control system updates and repairs, we supply PLC modules, operator touchscreen displays, pneumatic solenoid banks and industrial communication cables tailored to plant requirements.

ABV Technology and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of ABV Technology and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.