DALEX resistance welding equipment and parts

Equipment project or replacement part

Start with the required outcome: replace a worn component, restore an assembly, or introduce a welding process. For a repair, identify the installed machine and component position. For equipment, describe the workpiece, joint and production operation.

A single enquiry may contain both equipment and parts. Use separate lines for electrodes, holders, transformers, complete machines and tooling sets. Give each line a quantity and a link to the installed equipment or project requirement.

Identify the installed DALEX configuration

Send a complete rating-plate photograph, followed by close images of the model and serial number. Include the machine, gun or assembly in its installed position. A circuit diagram and the relevant parts-list page help identify the configuration.

Copy the component marking without abbreviations, including every suffix. PMS or MF identifies a family; procurement requires the complete designation. Mark the item number on the assembly drawing and identify neighbouring components that should be included in the replacement.

Previous order records and packaging labels are useful for repeat enquiries. If markings differ, include both versions and explain their origin. Name photographs by enquiry line and machine, especially when several similar machines are involved in the same request.

Define a resistance welding machine request

Specify each workpiece material and thickness, the joint arrangement, the number of spots or the seam length. Include a dimensioned drawing showing electrode access. A photograph explains the overall shape; a drawing defines the space available for the welding operation.

Describe the production sequence, intended output, shifts and loading method. State whether an operator, mechanism or robot loads the part. Where existing tooling must be retained, include its arrangement and explain which interfaces or working positions are already fixed.

List the installation conditions: electrical supply, compressed air, cooling, available space and connection to the line. For a replacement machine, attach the previous equipment data. Distinguish fixed production requirements from details that can be discussed during selection.

Electrode geometry and repeat orders

Photograph the working face, mounting and full electrode beside a scale. State diameter, length and mounting method. A drawing with tolerances is more useful than a photograph alone. For roller electrodes, add the outside diameter, thickness and bore or fastening dimensions.

Describe the welded parts and the electrode position. Separate upper and lower components, and left and right configurations, in a set request. For several pairs on one machine, identify their positions on a sketch and give the quantity for each.

For a repeat batch, attach the previously agreed designation. If the shape must change, supply a revised drawing and list the changes separately. Compare the sample and replacement against the agreed dimensions, rather than treating a similar appearance as an installation specification.

Transformer replacement information

Provide the complete transformer plate and the welding installation circuit. Identify the installed control system and connection arrangement. Show the power, control and cooling connections in photographs, including their positions relative to the body of the assembly.

For installation, provide overall dimensions, fastening holes, orientation and surrounding space. Keep measurement units visible on the sketch. If the transformer is part of a larger assembly, show the assembly and specify which components are included in the procurement request.

Describe the fault separately from the component designation. Include measurements already taken and a service assessment where available. This information supports a technical enquiry; changes to the machine circuits remain a separate engineering task for the responsible technical personnel.

Robot cell and manual work station

For a robot gun, begin with the cell arrangement and robot model. Show access to the welding positions, mounting surfaces and connection routes. Consider the X or C geometry together with the workpiece and the required electrode positions.

State the drive type, control arrangement and existing interfaces. When replacing a gun in an operating cell, attach the former assembly marking, mount and connection documents. List tooling, cables and other requested items separately when defining the delivery scope.

For a manual station, describe the workpiece, reach to each welding position and tool arrangement. For a suspension enquiry, identify the mass of the assembled tool and the work area layout. Link guns, electrodes and accessories to the same station reference.

Cooling and welding drive components

For a water-system component, show inlet, outlet and mounting, with its marking and connection diagram. Identify the machine served by a separate cooler. An overall system view and detailed connection photographs help establish orientation and access for maintenance.

For a cylinder, provide its designation, machine position, mountings and installed drive data. Define the scope of an assembly request: body, mounting, connections and other documented components. Keep a single cylinder request separate from the complete assembly it belongs to.

Prepare the enquiry and delivery list

Provide a contact and delivery city, with one line per item: assembly name, complete designation, quantity and installed machine. Attach a table and use matching numbers on photographs and drawings. For equipment, include a technical brief for the welding process.

The first step is to clarify technical identity and assembly scope. The agreed list then defines the delivery, documentation and logistics requirements. Separate consumables, repair assemblies and equipment so that requirements for each part of the order can be reviewed.

Before placing an order, compare the final list with the agreed quotation. Check designations, quantities, scope and destination. For several production sites, state the allocation of the batch to each location, so packaging and documentation can follow the same arrangement.

DALEX industrial profile

DALEX Automation & Welding GmbH is based in Wissen, Germany. This enquiry covers its resistance welding machines and components. Choose a product family as the starting point, then define the complete equipment or part configuration required for the application.