Industrial Precision Filtration & Cleanroom Systems

OSHITARI Industrial Precision Filters, Wire EDM Filters, HEPA/ULPA & FFU Systems

Direct engineering supply of genuine OSHITARI precision filtration equipment: OMF wire EDM filters, certified HEPA/ULPA air filters, ceiling fan filter units, modular clean booths, and air showers.

OSHITARI Filtration Equipment & Systems

Explore the full product spectrum of Oshitari Laboratory precision filtration and cleanroom systems engineered for demanding industrial processes.

Oshitari OMF Filters for Wire EDM Machines

Manufactured to rigorous Japanese engineering standards, Oshitari Machine Filters (OMF) utilize proprietary multi-layer synthetic media that maintain structural integrity under elevated internal operating pressures. Compatible with leading wire EDM machines including Sodick, Fanuc, and Mitsubishi, they effectively reduce secondary spark discharge phenomena and extend deionizing resin longevity. The specialized non-woven media prevent fiber migration and eliminate soluble leaching into high-purity dielectric deionized water. Routine dielectric bath filtration prevents workpiece micro-pitting and stabilizes cutting speed across high-precision wire EDM cycles.

  • Size range: OMF-250 (250 mm), OMF-300 (300 mm), OMF-340 (340 mm), OMF-450 (450 mm), OMF-500 (500 mm)
  • Connection types: Central bore configuration or quick-connect coupler interface
  • Key model designations: OMF-340FK, OMF-340F, OMF-340FK-125, OMF-340FK-VL, OMF-340FK-X, OMF-500AK
  • Filtration rating: 1–3 µm and 3–5 µm precision grades ensuring minimal secondary discharge and fine surface finish
  • Machine compatibility: Direct fit for Sodick, Fanuc Robocut, Mitsubishi Electric, Makino, and Seibu wire EDM units

Oshitari HEPA & ULPA Absolute Air Filters

Drawing from pioneer breakthroughs in 1965 with Japan's first MIL-STD HEPA filter and the world's first ULPA filter in 1980, Oshitari absolute filters incorporate microglass fibers with mini-pleat hot-melt separators to achieve ultra-low pressure drop and certified 99.9999% particulate capture down to 0.1 µm. Every manufactured filter element undergoes individual laser particle counter leak testing and aerosol scanning before clean packaging. Precision separator placement eliminates turbulent eddy currents across the laminar discharge face, guaranteeing uniform velocity distribution in class 1 to class 100 clean rooms.

  • HEPA product lines: Super Air Filter (S, US series), separatorless Super Z (S-Z, US-Z), and compact V-bank Super V (S-V)
  • High-capacity models: Miracle Filter (M-P, M-P1-AZ) and energy-efficient Super Excel (S-L-AFA, S-LV series)
  • ULPA filtration grade: Certified 99.9999% particle retention at 0.1 µm for ISO Class 1 to Class 4 clean environments
  • Frame construction: Extruded anodized aluminum, galvanized sheet, or SUS304 stainless steel with continuous gasket seals
  • Industry deployment: Semiconductor wafer fabs, microelectronics assembly, pharmaceutical production, and research labs

Oshitari Fan Filter Units (O·FU, O·FL, O·SU Series)

Engineered for semiconductor and pharmaceutical cleanrooms, Oshitari motorized fan filter units combine backward-curved centrifugal impellers with HEPA/ULPA filters. The ultra-quiet O·FL series integrates electronically commutated (EC) motors and aerodynamically optimized acoustic housings to keep sound power levels strictly below 48–52 dB(A). Built-in vibration isolation prevents structural resonance transfer to cleanroom ceiling grids. Variable speed controls provide adjustable air delivery from 0.35 to 0.55 m/s, meeting cleanroom energy-saving directives while maintaining constant static pressure profiles.

  • Module series: Motorized FFU units O·FU, low-noise acoustic series O·FL, and passive terminal filter units O·SU
  • Standard dimensions: 600x600 mm, 600x900 mm, 600x1200 mm, and 1200x1200 mm matching cleanroom T-Grid ceilings
  • Airflow velocity: Uniform laminar flow profile at 0.35–0.45 m/s with stepless speed control
  • Quiet operation: Advanced acoustic insulation in O·FL models limits sound power levels below 48–52 dB(A)
  • Network automation: Centralized multi-unit networking via RS-485 / Modbus communications for smart facility control

Oshitari Modular Clean Booths (O·AB, O·KB Series)

O·AB and O·KB modular clean booths provide rapid localized ISO Class 5 clean zones within standard factory environments. Featuring clear anti-static PVC curtains or rigid acrylic panels mounted on extruded anodized aluminum framing, they deliver positive-pressure laminar downward airflow. The modular construction allows swift relocation and expansion without disrupting facility production schedules. Optional HEPA or ULPA ceiling coverage can be customized from 25% to 100% depending on required cleanliness classes and localized heat loads.

  • Frame engineering: Rigid structural anodized aluminum extrusion with integrated wiring raceways
  • Enclosure materials: Anti-static transparent PVC strip curtains, flexible sheets, or rigid acrylic view panels
  • Cleanliness classification: Configurable for localized ISO Class 5 (Class 100) to ISO Class 7 operating conditions
  • Ceiling filtration: Integrated top-mounted O·FL fan filter units equipped with 99.99% HEPA filters and cleanroom LED lights
  • Structural flexibility: Available with heavy-duty leveler footings or locking casters for production line reconfigurability

Oshitari Super Air Showers (O·AS Series)

Oshitari Super Air Showers (O·AS) feature high-velocity nozzle arrays delivering HEPA-filtered air at over 25–28 m/s to strip surface contamination from personnel and cargo prior to cleanroom entry. Available with microprocessor interlocking, roll-up shutter doors, and explosion-proof ratings. Dual high-efficiency centrifugal blowers cycle recirculated air through primary and secondary filtration stages. Optical sensors activate cycle timers automatically, while emergency release buttons ensure complete personnel safety during unexpected power interruptions.

  • Jet nozzle velocity: High-impact air velocity exceeding 25–28 m/s delivered through multi-directional stainless steel nozzles
  • Door system options: Manual swinging glass doors, automatic sliding doors, or high-speed roll-up fabric curtains for cargo
  • Interlock safety: Dual-door electromagnetic interlock mechanism equipped with emergency release pushbuttons
  • Cycle automation: Microprocessor timer control with LED countdown display (programmable 10–30 seconds)
  • Specialized variants: Explosion-proof models NA-S-Sd and full recirculating thermal-controlled chambers

Oshitari Pass Boxes (O·PB, O·PB-J/L Series)

Constructed from heavy-gauge SUS304 stainless steel with smooth coved corners, O·PB pass boxes prevent cross-contamination during material transfers between classified cleanroom areas. Equipped with mechanical or electronic interlocks, optional HEPA air-shower purging, and germicidal UV lamps. Dual-pane flush tempered glass inspection doors provide complete process visibility. Internal chamber dimensions accommodate standard wafer cassettes, precision tooling trays, and sterile component containers without clearance restrictions.

  • Chamber materials: Heavy-gauge SUS304 stainless steel interior with radiused coved corners for easy sanitization
  • Interlock mechanisms: Mechanical or electronic electromagnetic interlock preventing simultaneous door opening
  • Model variations: Passive static boxes O·PB, dynamic clean air-shower pass boxes with HEPA filtration, and L-turn units
  • Optional sanitation: Integrated germicidal UV lamps with exposure timer and clean white LED interior lighting
  • Sealing integrity: Continuous silicone perimeter door gaskets with dual-pane tempered safety glass inspection windows

Oshitari Automatic Roll Air Filters (AF-C, AF-W, C-AF Series)

AF-C and AF-W continuous automatic roll air filters index fresh synthetic filter media automatically based on differential pressure switch signals. Designed for high-dust industrial intake systems, they drastically eliminate manual filter maintenance and ensure uninterrupted airflow. Rigid corrosion-resistant galvanized steel frames ensure reliable mechanical indexing across harsh ambient conditions. Motorized gear drives operate reliably under continuous duty cycles, with remote telemetry alarms signaling media roll replacement requirements.

  • System models: Heavy industrial units AF-C, economy series AF-W, compact roll units C-AF, and modular D-AF sections
  • Indexing trigger: Automated media advance initiated by differential pressure switch or programmable timer cycle
  • Filter media properties: High-capacity non-woven synthetic roll media with superior dust-holding capacity and tensile strength
  • Operational savings: Drastic reduction in manual filter changeout labor and protection against airflow starvation
  • Structural durability: Heavy-gauge galvanized steel housing with integrated media runout sensors and alarms

Oshitari SACC Chemical Adsorption Filters & Units

SACC molecular adsorption panels and compact SACC units target airborne molecular contamination (AMC) in semiconductor photolithography and wafer storage environments. Specially impregnated catalytic activated carbon removes acidic gases, ammonia, and volatile organic compounds (VOCs). Low-desorption binder technology ensures that no organic vapors re-enter ultra-clean process streams. Designed for rapid cartridge exchange without disassembling primary cleanroom ductwork or contaminating downstream ultra-pure filter banks.

  • Product range: Replaceable modular chemical panels SACC Filter and integrated air purifying systems SACC Unit
  • Target contaminants: Acidic compounds (HF, HCl, SOx), base compounds (NH3, amines), volatile organics (VOCs), and siloxanes
  • Adsorption media: Specially impregnated catalytic activated carbon and high-selectivity synthetic ion-exchange fibers
  • Key applications: Photolithography scanner protection, wafer storage mini-environments (FOUP), and dry rooms
  • Aerodynamic design: Optimized low-pressure-drop airflow paths engineered to prevent secondary particle shed

Precision Engineering Sizing for Wire EDM Filter Replacements

Our technical engineers cross-reference Oshitari OMF filter geometries and coupler configurations with Sodick, Fanuc Robocut, Mitsubishi Electric, and Makino machine standards, ensuring seamless drop-in installation and optimal flushing performance.

Certified HEPA & ULPA Air Purity for Controlled Environments

All Oshitari cleanroom filters and motorized FFU systems undergo individual particle-counter validation tests at Japanese factories, shipped with certified test reports verifying compliance with ISO 14644-1 and MIL-STD cleanroom standards.

Documentation & Official Sources

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