AUMUND Heavy-Duty Material Handling & Elevating Systems
We provide comprehensive direct supply of genuine AUMUND, SCHADE Lagertechnik, and SAMSON Materials Handling heavy-duty bulk handling equipment for cement plants, mining facilities, metallurgical mills, and power generation stations: central chain bucket elevators BWZ, high-capacity belt bucket elevators BWG, deep drawn pan conveyors KZB, heavy apron feeders BPB, drag chain conveyors TKF, and genuine engineered spare parts.
AUMUND Fördertechnik GmbH is an internationally acclaimed manufacturer of specialized equipment for continuous vertical elevation and horizontal conveying of heavy, abrasive, and high-temperature bulk materials.
We deliver direct supply and engineering integration of genuine AUMUND industrial systems for cement production lines, mineral processing plants, metallurgical facilities, and bulk shipping terminals.
The equipment lineup encompasses heavy central chain bucket elevators BWZ, high-lift steel cord belt elevators BWG, deep drawn pan conveyors KZB, heavy-duty crawler apron feeders BPB, dust-tight drag chain conveyors TKF, SCHADE stacker-reclaimers, and SAMSON mobile shiploaders.
BWZ Central Chain Bucket Elevators
AUMUND BWZ central chain bucket elevators are engineered specifically for the continuous vertical conveying of high-temperature (up to 400 °C), abrasive and coarse bulk solids including cement clinker, limestone, dolomite, metallurgical slag, and iron ore.
The robust kinematic structure ensures dependable 24/7 continuous operation at conveying capacities up to 1,250 m3/h and lift heights exceeding 75 meters.
Forged alloy steel chain links with deep induction-hardened pins and precision bushings effectively prevent plastic elongation under massive material column loads.
Segmented drive sprocket rims facilitate swift tooth replacement without dismounting the head shaft or bearing housings, while Hardox-reinforced bucket designs provide exceptional wear resistance against intense abrasion in heavy metallurgical plants.
AUMUND BWG high-capacity belt bucket elevators utilize heavy-duty steel cord rubber belts for the high-velocity vertical conveying of raw meal, finished cement, lime, granular fertilizers, and dry sands.
Capable of lifting up to 2,500 m3/h of bulk materials to record heights of up to 175 meters with minimal specific power consumption, BWG elevators feature patented AUMUND aluminum and steel clamping devices for maximum joint integrity.
Cord-free rubber zones designated for bucket fastening bolts prevent mechanical pinching of the longitudinal steel tension cables, preserving full tensile strength and operational safety over years of arduous service in demanding chemical and mineral processing environments.
High-tensile steel cord belts, genuine AUMUND belt clamps, and ventilated bucket designs.
KZB Deep Drawn Pan Conveyors
AUMUND KZB deep drawn pan conveyors are designed for continuous horizontal and inclined conveying of red-hot clinker directly from kiln cooler discharge zones at peak temperatures up to 800 °C.
The overlapping deep-drawn pan geometry completely eliminates material spillage of fine particulates, while external track rollers fitted with precision anti-friction bearings allow smooth running at steep inclines up to 45 degrees in KZB-Q configurations.
Integrated labyrinth seals safeguard high-temperature synthetic grease from carbonization, reducing guide rail wear and securing long uninterrupted production runs in round-the-clock kiln operations.
AUMUND BPB heavy-duty apron feeders reliably extract coarse run-of-mine ores, rocks, and raw materials (lump sizes up to 1,500 mm) from dump hoppers, tipping trucks, and railcar tipplers to feed primary jaw and gyratory crushers.
Engineered with rugged forged tractor-type crawler chains (Berco/Caterpillar standard) and heavy alloy manganese steel pans, BPB feeders effortlessly handle throughputs up to 3,000 t/h.
Closely spaced shock-absorbing support rollers absorb massive falling kinetic impact energy from dropped boulders, safeguarding structural frames from deformation in arduous open-pit mines.
Heavy manganese pans, tractor crawler track chains, hydraulic drives, and shock-absorbing rollers.
TKF Enclosed Drag Chain Conveyors
AUMUND TKF drag chain conveyors feature a totally enclosed, dust-tight and gas-tight rectangular enclosure combined with drop-forged fork chains for horizontal, inclined, and vertical transport of dry fly ash, synthetic gypsum, granulated slag, biomass, and raw mineral powders without fugitive dust emissions.
The sealed enclosure safeguards personnel and plant environments from hazardous particulate contamination.
Replaceable fused basalt, alloy steel, or ceramic bottom liner plates shield the enclosure against abrasive scouring, delivering extended maintenance-free service life across pulverized fuel and ash systems.
AUMUND LOUISE Centrex rotary discharge machines for flat or conical bottom silos and bunkers ensure positive, uniform discharge of cohesive, moist, and sticky bulk materials such as FGD gypsum, wet clay, dewatered sludge, and RDF alternative fuels.
They completely eliminate bridging, dome formations, and erratic ratholing inside storage hoppers. The rotating logarithmic discharge arm actively sweeps and activates the entire bottom material profile, ensuring reliable gravimetric discharge flow without material hang-ups or feeding disruptions.
Logarithmic discharge wheels, heavy-duty central thrust bearings, and hydraulic power units.
SCHADE Stacker-Reclaimers & Stockyard Systems
SCHADE Lagertechnik GmbH (member of AUMUND Group) specializes in the design and fabrication of portal, semi-portal, cantilever, and circular scraper stacker-reclaimers for covered and open-air stockyards handling coal, iron ore, limestone, bauxite, and sulfur.
Capable of stacking and reclaiming rates up to 5,000 t/h, SCHADE machines deliver outstanding chevron and windrow blending efficiency.
Fully automated PLC stockyard management systems eliminate human operating errors during stockpile building and continuous reclaiming at power stations and steel complexes.
Heavy scraper chains, reclaimer booms, cable reeling drums, and motorized rail bogies.
SAMSON Mobile Material Feeders & Shiploaders
SAMSON Materials Handling Ltd (member of AUMUND Group) engineers surface-mounted mobile material feeders, Eco Hoppers, and Stormajor shiploaders for rapid, flexible bulk cargo transshipment in ports, sea terminals, and quarries.
They accept direct material tipping from road dump trucks without requiring civil underground pits or fixed civil infrastructure.
The flexible wide apron-belt design with integrated steel traverse bars cushions heavy dumping impacts while safeguarding conveyor integrity during multi-axle truck tipping.
Genuine wear components and engineered spare parts for AUMUND handling equipment: drop-forged central traction chains (AU-160, AU-200, AU-250, and AU-315 series), bucket assemblies with welded Hardox wear edges, segmented drive sprocket rims manufactured from 42CrMo4 alloy steel, and steel cord rubber elevator belts with verified clamping devices.
Segmented sprocket designs enable swift tooth segment swap-outs directly in the elevator head without dismounting the heavy drive shaft, dramatically minimizing costly plant downtime and turnaround delays.
Automated hydraulic, gravity, and spring take-up stations designed to maintain constant chain and belt tensioning while absorbing thermal expansion fluctuations.
Integrated electronic safety sensor suites include inductive speed monitors, non-contact belt mistracking detectors, chain tilt alignment switches, and diaphragm chute clog sensors to prevent catastrophic equipment overloads, material blockages, and unplanned plant trips across critical material paths.
Specialized engineering audits, wear inspections, and conversion packages to retrofit third-party bucket elevators and conveyors with high-performance AUMUND core components (AUMUND Conversion & Refurbishment program).
Services encompass calibrated chain pitch template measurement, laser shaft alignment, dynamic drum balancing, and drive train re-engineering to debottleneck plant production lines and elevate throughput capacity during major capital revamps.
Trunking alignment audit, chain pitch inspection gauges, drive conversion kits, and head assemblies.
Original equipment and genuine replacement assemblies delivered with full serial tracking, intact seals, and factory quality documentation.
Technical System Selection
We evaluate bulk density, abrasive wear rates, operating temperatures, and routing geometry to configure the optimal conveying train and drive package.
Supply Terms & Global Logistics
Direct technical channels with manufacturing facilities allow swift validation of custom process specifications and guaranteed factory production queue allocations for major industrial machinery. Every delivery includes comprehensive commercial and customs documentation, international compliance verification, factory test inspection sheets, and official material warranties.
