Eldan Recycling Tyre Recycling Plants and Shredders

Selection and quotation of Eldan Recycling equipment: tyre recycling plants A to E, Super Chopper, Clean-Cut and Multi Purpose Rasper shredders, FG and HDG granulators, Cracker Mill, aspirators and steel wire cleaning.

ELDAN Tyre Recycling Plants A, B, C, D and E

Modular ELDAN plants process tyres mechanically, with no melting or chemical treatment. The A-plant turns whole tyres into 50-300 mm shreds, the B-plant makes 10-50 mm chips about 98% free of steel wire, and the D-plant yields rubber granulate free of textile and steel.

  • Capacity: 500-20,000 kg/h
  • A-plant shreds: 50-300 mm
  • B-plant chips: 10-50 mm
  • Chips free of wire: about 98%

Super Chopper SC1412, SC1406 and SC1412HD Shredders

Low-speed, high-torque Super Chopper shredders pre-chop tyres, cables and aluminium. The 1400 mm rotor turns at 5-30 rpm, driven by planetary gears and frequency converters with automatic reverse on overload. The frequency drive cuts power consumption by up to 50%.

  • Rotor speed: 5-30 rpm
  • SC1412 and SC1406: up to 12,000 kg/h
  • SC1412HD: up to 18,000 kg/h
  • Power saving with VFD: up to 50%

Twin Shaft Clean-Cut Tyre Shredder

The Twin Shaft Clean-Cut Shredder cuts car and truck tyres in one step into clean 50 or 100 mm chips for tyre-derived fuel (TDF) in cement kilns. Each of the two rotors has two electric motors with high-torque gearboxes, and frequency converters set speed and reverse.

  • Output: 50 or 100 mm
  • Rotors: 2, each with 2 motors
  • Use: TDF for cement kilns
  • Knife change: rotor lifted out

Multi Purpose Rasper MPR80 to MPR200

The Multi Purpose Rasper serves as primary and secondary shredder for tyres, steel cord cleaning, cables and aluminium. A flywheel evens the load, friction clutches protect the belt drive, and the rotor turns at 144 rpm. A frequency converter cuts power use by up to 40%.

  • Rotor speed: 144 rpm
  • MPR200: up to 10,000 kg/h
  • Flying knives: 20 to 50
  • Rotor length: 800-2000 mm

Fine Granulators FG and Heavy Duty Granulators HDG

High-speed single shaft Fine Granulators FG476, FG952 and FG1504 handle final granulation of steel-free rubber, cables and aluminium at 475 or 460 rpm rotor speed. HDG 160/200/240 granulators take tough material, and their straight knives can be used on all four sides.

  • FG476 and FG952 rotor: 475 rpm
  • FG1504 rotor: 460 rpm
  • FG1504: up to 4,500 kg/h
  • HDG knives: 4 usable sides

Cracker Mill for Rubber Powder

The Cracker Mill is the main machine of the ELDAN powder plant: two individually driven rolls counter-rotate at different adjustable speeds and tear rubber apart by friction. It takes 500-2000 kg/h of granulate from car, truck, OTR and mining tyres and yields 10-50 mesh powder.

  • Input: 500-2000 kg/h
  • Powder: 10-50 mesh
  • Roll drives: 110/250 kW
  • Roll cooling: water

Aspirators, Separation Tables and Magnets

UP1500 to FP1750 Aspirators separate textile from rubber granulate and sort it into three sizes plus dust: a suction system removes dust, then screens kept clear by bouncing rubber balls sort the rubber. Separation tables upgrade the final fraction, and overband magnets remove iron.

  • Aspirators: 2000-5000 kg/h
  • Air volume: about 11,000 m³/h
  • Outlets: 3 sizes plus dust
  • Magnets: electro or permanent

Steel Wire Cleaning Systems

ELDAN in-line and stand-alone systems clean tyre steel wire of rubber and textile residues. The in-line system works inside the plant and sends oversize pieces back for re-granulation, while the stand-alone system runs the wire through an MPR120, MPR160 or MPR200 to reach 98-99% clean wire.

  • Stand-alone purity: 98-99%
  • Capacity: up to 3,000 kg/h
  • Wire density: over 700 kg/m³
  • In-line purity: from 96%

Choosing a Tyre Recycling Plant

ELDAN plants are built from modules to suit input tyre type, production capacity and output fraction. The A-plant turns whole tyres into 50-300 mm shreds, the B-plant makes 10-50 mm chips about 98% free of steel wire, and the D-plant yields rubber granulate separated from textile and steel.

The A+B combination (C-plant) and A+D combination (E-plant) take all types of whole tyres, including pre-cut mining tyres. Standard plants cover 500 to 20,000 kg/h with mechanical processing and no melting or chemical treatment, and the modular design lets a plant be expanded.

Primary Shredding: Super Chopper, Clean-Cut and MPR

Super Chopper SC1412 and SC1406 shredders with a 1400 mm rotor at 5-30 rpm deliver up to 12,000 kg/h, and the heavy-duty SC1412HD up to 18,000 kg/h; screening bars reduce the output to under 100 mm.

The twin shaft Clean-Cut cuts car and truck tyres into clean 50 or 100 mm chips for TDF in cement kilns. The Multi Purpose Rasper MPR80 to MPR200 with a rotor at 144 rpm works as primary and secondary shredder at up to 10,000 kg/h.

Granulate and Powder: Granulators and Cracker Mill

Final granulation is done by single shaft Fine Granulators FG476, FG952 and FG1504 with rotors at 475 or 460 rpm, the FG1504 handling up to 4,500 kg/h; exchangeable screens set the granulate size.

UP1500 to FP1750 Aspirators remove textile and sort granulate into three sizes plus dust at 2000 to 5000 kg/h. Powder of 10 to 50 mesh is made on the Cracker Mill at 500 to 2000 kg/h with water-cooled rolls.

Steel Wire Cleaning

The in-line steel wire cleaning system works inside the plant and sends oversize pieces back for re-granulation, while the stand-alone system runs the wire through a Multi Purpose Rasper MPR120, MPR160 or MPR200.

The stand-alone system reaches 98-99% clean steel wire with a density over 700 kg/m³ at up to 3,000 kg/h. Both systems integrate into existing tyre recycling plants.

Industrial equipment

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