Pharmaceutical Tablet Presses and Compaction Simulators KORSCH / KORSCH AG

KORSCH / KORSCH AG rotary tablet presses XL 100, XT 300, X 3, XL 400, X 5, XT 600, and STYL'One compaction analyzers. Engineering selection.

STYL'ONE Nano Benchtop Compaction Analyzer

The STYL'ONE Nano benchtop compaction analyzer is engineered for early-stage formulation R&D and material characterization with minimal powder. It models rotary press kinematics using standard EU and TSM tooling. The system accelerates powder screening across global pharmaceutical laboratories.

Benchtop compaction analyzer up to 50 kN force
Powder compressibility & tabletability screening
Standard EU & TSM punch tooling compatibility
Interchangeable dies, punches & displacement sensors

STYL'ONE Evo and WipCon R&D Compaction Simulators

The STYL'ONE Evo compaction simulator replicates industrial rotary press cycles for direct predictive scale-up of solid formulations. Its advanced OEB 5 WipCon housing ensures operator safety when testing potent HPAPIs. The unit enables multi-layer and core-coated tablet trials with minimal API.

R&D compaction simulator with 50 kN force
Integrated OEB 5 WipCon containment technology
Multi-layer & tablet-in-tablet formulation testing
Independent punch servos, WIP spray heads & filters

XL 100 Small-Scale and R&D Rotary Tablet Presses

The compact KORSCH XL 100 rotary tablet press is built for pharmaceutical formulation development, clinical trial batches, and pilot production. Housing an 8-to-13 station turret with compression force up to 60 kN, it delivers GMP compliance and full data integrity under 21 CFR Part 11 regulations.

Rotary tablet press output up to 93,000 tablets/h
Maximum compression force rating of 60 kN
Exchangeable turret with 8 to 13 punch stations
Feeder assemblies, filling cams & powder scrapers

XT 300 High-Speed Single-Sided Rotary Tablet Presses

The KORSCH XT 300 single-sided rotary press delivers outputs up to 324,000 single-layer tablets per hour. Its exchangeable turret cuts product changeover times between production campaigns. Direct-torque drive and ergonomic doors ensure swift washdown access.

Single-sided press output up to 324,000 tablets/h
Exchangeable turret with up to 45 punch stations
Pre- and main-compression force ratings of 40/80 kN
Precision pressure rollers, spindles & guide tracks

X 3 Flexible Single-Sided Rotary Tablet Presses

KORSCH X 3 series rotary presses integrate heavy industrial features within a highly ergonomic, compact enclosure. The SFP and MFP configurations support flexible single-layer and bi-layer production runs. Full mechanical isolation protects tableting powder from lubricant contamination.

Single-layer & bi-layer tableting on a modular frame
Ergonomic layout with unobstructed process access
PharmaControl closed-loop weight control integration
Format-specific feeders, compression cams & punch seals

XL 400 Flagship High-Speed Rotary Tablet Presses

The flagship KORSCH XL 4004 rotary tablet press delivers high-speed single-layer and multi-layer compression up to 338,400 tablets per hour. Its carrier-plate noise isolation dampens vibration below 75 dB, while integrated PharmaControl instrumentation ensures closed-loop tablet weight consistency.

Flagship rotary tablet output up to 338,400 tablets/h
Single-layer, bi-layer & tri-layer production capability
Patented vibration-damping frame with noise level <75 dB
Exchangeable turrets, 100 kN pressure rollers & feeder drives

X 5 High-Output Single-Sided Production Tablet Presses

KORSCH X 5 single-sided rotary tablet presses are engineered for round-the-clock commercial manufacturing in high-volume pharmaceutical and nutraceutical plants. Exceptional frame rigidity guarantees tablet weight uniformity at peak rpm. The system supports swift wash-down sanitization cycles.

Rigid heavy-duty frame for 24/7 continuous production
Single-sided compression engineered for peak product yield
Industry 4.0 readiness with seamless SCADA network integration
Turret drive shafts, die-lock screws & punch dust cups

XT 600 Double-Sided Heavy-Duty Rotary Tablet Presses

The KORSCH XT 600 double-sided rotary tablet press is built for ultra-high-volume manufacturing utilizing dual independent compression stations. Featuring an exchangeable turret and dual tablet discharge chutes, it achieves immense output on challenging and abrasive powder formulations.

Double-sided rotary compression with dual discharge chutes
High-capacity exchangeable turret for heavy volume runs
Robust pre- and main-compression force capabilities
Dual pressure rollers, powder distributors & strain load cells

Selecting KORSCH Rotary Tablet Presses for Formulation Scale-Up and Production

For high-capacity commercial tableting, KORSCH engineers single-sided XT 300 and XL 400 rotary presses with exchangeable turrets capable of delivering up to 338,400 tablets per hour with carrier-plate vibration damping and closed-loop PharmaControl.

Replicating Compaction Kinematics with STYL'ONE Nano and Evo Simulators

STYL'One Nano and Evo compaction simulators replicate industrial rotary press kinematics with gram-level powder quantities. The integrated OEB 5 WipCon configuration ensures operator containment when developing highly potent active pharmaceutical ingredients (HPAPIs).

KORSCH AG / KORSCH and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of KORSCH AG / KORSCH and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.