Yichun Wonsen Intelligent Equipment / Wonsen Solid Dosage Machinery
Complete solid dosage processing machinery by Yichun Wonsen Intelligent Equipment Co., Ltd. (Wonsen): continuous LGP roller compactors, THG rapid mixer granulators, FBD fluid bed dryers, and BGB tablet coaters.
Wonsen LGP Series Industrial Roller Compactors & Dry Granulators
Wonsen LGP-200 and LG series roller compactors deliver continuous dry granulation for moisture-sensitive and heat-sensitive powders without wet binders. Hydraulic roll gap control and water-cooled roller sleeves produce uniform high-density granules ideal for direct tablet compression.
- Continuous dry granulation roller compactors with horizontal screw feeding
- Moisture-sensitive APIs, nutraceutical tablets, and chemical powders
- Compaction force up to 25 kN/cm, chilled water rollers, vacuum deaeration
- Corrugated roller sleeves, drive gears, hydraulic cylinders, and seal kits
Wonsen THG & HLSG High-Shear Rapid Mixer Granulators
Wonsen THG and HLSG rapid mixer granulators perform high-speed wet mixing and granulation for solid pharmaceutical dosage manufacturing. The conical vessel design, bottom-driven main impeller, and high-speed side chopper ensure homogeneous liquid binder distribution and uniform granule formation.
- High shear rapid mixer granulators with top or bottom drive impellers
- Wet granulation for pharmaceutical tablets, antibiotics, and effervescent salts
- Vessel capacities from 10 to 1200 L, VFD speed regulation, full cGMP build
- Main impeller blades, chopper knives, air-purge shaft seals, and spray nozzles
Wonsen FBD & FBG Series Fluid Bed Dryers & Granulators
Wonsen FBD fluid bed dryers and FBG processor granulators perform drying, spray granulation, and pellet coating within a suspended fluidized bed. Engineered for explosion containment up to 10 bar, the units feature pulse-jet filter bag blowback and automated PID process temperature control.
- Fluidized bed drying, top-spray granulating, and bottom-spray Wurster coating
- Fluidized drying of moist granules, pellet coating, and controlled release APIs
- Explosion resistance up to 10 bar shock, HEPA air handling, automated recipe PLC
- Filter bag clusters, twin-fluid spray nozzles, air distributor plates, and gaskets
Wonsen BGB Series High-Efficiency Tablet Coating Machines
Wonsen BGB-D and BGB-F series high-efficiency tablet coaters apply organic film, aqueous film, and sugar coating to pharmaceutical tablets and capsules. The perforated drum features streamlined mixing baffles, anti-clogging Schlick spray guns, and clean-in-place CIP systems preventing tablet wear.
- Perforated drum automated film and sugar coating machines with CIP integration
- Pharmaceutical tablets, softgels, active pellet coating, and dietary supplements
- Drum capacity from 5 to 600 kg, negative pressure exhaust, automated peristaltic feed
- Schlick spray guns, silicone peristaltic tubing, drive belts, and inflatable door seals
Wonsen HLT & LHLT Series Single-Column & Gantry IBC Bin Blenders
Wonsen HLT single-column and LHLT gantry bin blenders provide dust-free mixing of dry pharmaceutical powders directly within interchangeable IBC bins. Clamped at an inclined angle of 30 degrees, the asymmetrical tumbling action creates intense turbulent cross-flow with recipe validation in PLC.
- Single-column lifting and gantry type interchangeable IBC bin tumblers
- Homogenizing active pharmaceutical ingredients, excipients, and direct blends
- Bin capacities from 100 to 2000 L, 30° mixing tilt axis, optical safety fences
- Hydraulic clamping arm seals, sanitary butterfly valves, and rotary limit switches
Wonsen Integrated Granulation Lines, CIP Wash Stations & OEB Isolators
Wonsen closed granulation production lines integrate high-shear mixers, fluid bed dryers, cone mills, and IBC bin blenders into a unified dust-free system. Automated CIP cleaning stations and OEB barrier containment isolators protect operating personnel when processing potent active substances.
- Turnkey closed solid dosage granulation lines and automated CIP wash skids
- High-potency APIs with OEB4/OEB5 containment and sterile pharmaceutical suites
- Circulation CIP/WIP cleaning, negative pressure glovebox isolation, SCADA logic
- Spray balls, sanitary diaphragm valves, inflatable port seals, and isolator gloves
Yichun Wonsen Intelligent Equipment solid dosage pharmaceutical portfolio
Yichun Wonsen Intelligent Equipment Co., Ltd.
(brand Wonsen) manufactures a comprehensive lineup of solid dosage processing equipment: industrial LGP series roller compactors, THG and HLSG rapid mixer granulators, FBD fluid bed dryers, BGB high-efficiency tablet coaters, and HLT/LHLT series IBC bin blenders.
Engineered in modern production facilities spanning 93,000 square meters, all units are built according to modular design principles.
Constructed using premium sanitary AISI 316L stainless steel with mirror-polished contact surfaces (Ra < 0.4 µm), the equipment fully complies with EU GMP and US FDA standards.
Industrial applications in tablet compression, capsule filling, and API pellets
Wonsen pharmaceutical machinery operates across more than 1,000 pharmaceutical facilities in China and is exported to over 40 countries across Europe, North America, the Middle East, and Southeast Asia.
The comprehensive lines deliver an integrated closed workflow from raw powder blending to film-coated tablets.
Specialized systems handle moisture-sensitive and heat-sensitive active pharmaceutical ingredients efficiently. SpareX provides worldwide equipment supply and engineering integration support, backed by complete factory qualification packages (DQ/IQ/OQ/PQ) and testing protocols.
Engineering features and parameters of LGP series dry roller compactors
Wonsen LGP-200 and LG series dry granulating roller compactors convert powder into dense granules without adding liquid binders or requiring thermal drying.
The machines incorporate a horizontal feeding screw with vacuum deaeration to ensure constant, homogeneous feed density into the compaction zone.
Precision hydraulic gap regulation delivers linear roll pressure up to 25 kN/cm, while internal chilled water circulation prevents thermal degradation of active substances.
An integrated dry cone mill with interchangeable sizing screens crushes the compacted ribbon into free-flowing, uniform granules.
High-shear wet mixing and granulation in THG and HLSG granulator units
Wonsen THG and HLSG rapid mixer granulators carry out high-intensity powder homogenization and binder atomization. The bottom-mounted three-blade impeller generates a turbulent toroidal vortex, while the high-speed auxiliary chopper breaks agglomerates into homogenous wet granules.
Purged air shaft seals ensure zero powder migration into bearing cavities, preserving sanitary compliance. The granulator incorporates clean-in-place (CIP) spray heads, automated pneumatic discharge ports, and full recipe-driven batch execution compliant with 21 CFR Part 11 requirements.
Fluidized bed technology and drying suites of the FBD and FBG series
Wonsen FBD dryers and FBG multifunctional processors combine fluid bed drying, top-spray granulating, and Wurster bottom-spray pellet coating.
Engineered with a pressure shock resistance rating of 2 bar or 10 bar, the units ensure complete operational safety when processing flammable organic solvent formulations.
Process air undergoes three-stage conditioning including pre-filters, dehumidification, and terminal HEPA H14 filtration. An intuitive touchscreen PLC interface monitors product bed temperature, airflow velocity, and differential filter bag pressure with pulse-jet blowback cleaning.
Technical specifications and model designation for equipment procurement
Procuring or specifying Yichun Wonsen pharmaceutical machinery begins with verifying the model designation stamped on the factory identification plate. The alphanumeric code defines machine series, chamber working volume or drum diameter, production capacity, and automated control features.
SpareX application engineers review user requirement specifications (URS), assist in calculating batch capacities, align cleanroom utility connections, and manage end-to-end export delivery directly from the Yichun Wonsen manufacturing facility.
Yichun Wonsen Intelligent Equipment / Wonsen and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Yichun Wonsen Intelligent Equipment / Wonsen and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.
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Documents and sources
- Official Yichun Wonsen Intelligent Equipment Co., Ltd. website — solid dosage pharmaceutical machinery
- LGP series industrial roller compactor dry granulation equipment specifications — coordinated process parameter control
- THG series rapid mixer granulator wet granulation machinery specifications — cGMP standards and sanitary build
- FBD & FBG series fluid bed dryer and granulator specifications — precision PID control and explosion containment
- BGB series automated tablet coating machine specifications — perforated drum design and integrated CIP system
- HLT & LHLT series lifting IBC bin blender specifications — dust-free lifting and tumbling validation
