Carding, Cross Lapping and Airlay Machinery Cormatex

High-performance carding machines CFS, FR150 Profile Layer cross lappers, Lap Formair aerodynamic web formers, and fiber blending lines from Cormatex. Engineering equipment selection.

High-Performance Carding Machines Cormatex CFS

Cormatex CFS high-performance carding machines process virgin and regenerated fibers. The load-bearing structure is made of heat-treated steel at 870 °C to eliminate operational vibrations. Centrifuged duralumin worker rollers and independent inverters ensure superior web uniformity.

Heat-treated structural steel frame at 870 °C
Worker rollers made of centrifuged duralumin
Standard working widths of 2500, 3000 and 3500 mm
Independent inverter-driven roller transmissions

High-Speed Cross Lappers Cormatex FR150 Profile Layer

Cormatex FR150 Profile Layer high-speed cross lappers form multi-layer fiber batts at feed speeds up to 150 m/min. The double-belt sandwich transport system eliminates air turbulence. The patented Profile system continuously compensates edge heaviness across finished widths up to 15 m.

Feeding speeds up to 150 m/min for light and heavy webs
Finished cross-lapped batt widths up to 15 meters
Double-belt sandwich web transport without stretching
Patented programmable Profile compensation system

Horizontal Airlay Systems Cormatex Lap Formair H

Cormatex Lap Formair H aerodynamic web forming systems deliver horizontal fiber orientation without carding machines. The technology processes virgin, natural, and post-consumer textile waste into batts. Formed batts with basis weights down to 100 g/m² feed thermobonding lines.

Horizontal aerodynamic fiber batt forming technology
Finished web basis weights starting down to 100 g/m²
Direct processing of non-cardable fibers and shoddy
Direct coupling to needle looms and thermobonding ovens

Vertical Airlay Machinery Cormatex Lap Formair V

Cormatex Lap Formair V airlay systems form thick batts with vertical fiber orientation for insulation and automotive parts. The vertical structure provides resilient compression resistance. The installation produces uniform batts from 300 g/m² from primary and recycled feedstocks.

Vertical fiber orientation throughout the batt matrix
High-loft batt density starting from 300 g/m²
Resilient compression recovery replacing PU foam
Superior acoustic damping and thermal insulation factors

Fiber Opening and Blending Lines Cormatex

Cormatex fiber opening and blending lines integrate automatic bale openers, blending bins, and fine openers. A traversing trolley distributes raw fiber in horizontal layers inside blending bins. Systems incorporate continuous electronic weighing hoppers and emulsion spraying.

Automatic blending bins with traversing distribution trolleys
Continuous electronic weighing hoppers for accurate blends
Coarse and fine openers configured for gentle fiber opening
Automated emulsion spraying chambers for fiber conditioning

Textile Recycling and Shredding Lines Cormatex

Cormatex textile shredders and recycling lines process fabric scraps, selvedges, and knitwear into reusable staple fibers. Heavy-duty rotor construction and adjustable blade clearances preserve average fiber length. Reclaimed stock routes directly into Lap Formair airlay systems.

High-capacity shredding of fabric edge trims and garment scrap
Optimized cutting geometry preserves staple fiber length
Heavy-duty alloy rotors with micrometric knife clearance tuning
Direct pneumatic delivery to airlay batt consolidation lines

Preventative maintenance and dynamic drum balancing for CFS carding sets

Routine maintenance protocols for Cormatex CFS carding machines focus on precision alignment among the main cylinder, breast roll, and worker units.

Clearance variations between metallic clothing surfaces must remain within fifty microns across working widths to prevent fiber rolling and neps formation in synthetic or natural fiber webs.

Every two thousand operating hours, engineers inspect centrifugal duralumin roller journals, check Uniblock antivibration elastomer mounts, and perform dynamic balancing on the main cylinder.

Card clothing surfaces are cleaned using pneumatic suction wands without metallic abrasives, safeguarding tooth geometries and hardening characteristics.

Sandwich belt transport tuning and Profile compensation on FR150 cross lappers

High-speed batt formation stability on Cormatex FR150 Profile Layer cross lappers relies on synchronized tension regulation between upper and lower sandwich conveyor belts.

When adjusting target laydown parameters, operators configure compensation algorithms via the digital PLC terminal, modulating carriage reversal velocities at edge points.

Maintenance crews regularly inspect antistatic conveyor belt coatings and centering roller bearings. Preventing web slackening and eliminating heavy batt edges ensures consistent mass uniformity before multi-layer material routes to needle looms or thermobonding calenders.

Pressure calibration and aerodynamics across Lap Formair H and V airlay units

Cormatex Lap Formair aerodynamic web formers require balanced static and dynamic pressure differentials across the fiber condensation chamber. Calibrating circulating blower speeds matches aerodynamic suspension velocity to fiber denier, staple length, and binder powder concentration.

On vertical orientation units of the Lap Formair V series, technicians verify forming mesh drum spacing and vacuum suction uniformity across the entire frame. This prevents mass fluctuations and ensures elevated compression resilience and acoustic damping performance in technical batt products.

Maintenance guidelines for automatic blending bins and weighing hoppers

Cormatex stock opening and blending installations incorporate traversing distribution trolleys, automated blending bins, and continuous weighing chutes. Scheduled maintenance covers electronic load cell calibration, drive chain tension checks, and cleaning of pneumatic emulsion spraying nozzles.

Optical photo-eye level sensors in feed towers undergo routine cleaning to prevent false interlock shutoffs. Carding willow and fine opener pinned rollers are inspected for clothing wear, and bent or damaged steel pins are replaced to protect fiber tensile strength during pre-carding stages.

Knife clearance setting and rotor inspection for textile shredding systems

Consistent output from Cormatex textile shredders during fabric selvage and knitwear recycling depends on maintaining tight clearances between rotating and stationary bed knives.

Gap adjustments are set using micrometer screws within zero point two to zero point three millimeters based on textile scrap density.

Rotor maintenance includes torquing knife clamp bolts to specified torque values and checking main spherical bearing runout. Regular edge re-sharpening and play elimination minimize drive electric load and prevent rotor shaft overheating during heavy-duty shredding campaigns.

Fiber web integration workflows across thermobonding and needle punching lines

Connecting Cormatex aerodynamic or carded batts to thermal bonding ovens or mechanical needle looms requires coordinated line speed synchronization. Master PLC controllers adjust conveyor transfer ratios to maintain batt loft without stretching unconsolidated fiber structures.

Tension-free transfer conveyors deliver the uncompressed batt directly to the oven entry or needle loom stripper plate. Integrated web weight gauges verify continuous area mass consistency, feeding closed-loop trim signals back to the upstream card or airlay forming heads.

Cormatex and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Cormatex and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.