Gillenkirch processing and packaging machinery
Engineering and supply of Gillenkirch packaging machines, drum washers, graders, and hydraulic box tippers for produce handling plants.
Horizontal film packaging machines in 2000 E and 7000 E series
Horizontal film packaging machinery from Gillenkirch across 2000 E and 7000 E lines packages potatoes and root vegetables into film sleeves gently. Continuous feeding modules generate sealed seams without bruising produce during high-speed packaging runs across vegetable packing plants.
- Digital thermal control for longitudinal sealing elements ensuring consistent seams
- Interchangeable forming shoulders adapted to diverse vegetable bag width formats
- Synchronized intake belts pacing incoming product flow with packaging film feed
- Selection of replacement heating bars, PTFE belts, and cutoff knives by part tags
Automatic mesh sewing and packaging machines in 2500 N series
Automatic mesh sewing packaging machines by Gillenkirch across 2500 N-25 and N-50 model series package potatoes, onions, and carrots into mesh bags with sewn closures. The rigid structural frame dampens sewing head vibrations during rapid bagging operations in distribution terminals.
- Industrial sewing head delivering swift thread stitching across tough mesh fabrics
- Adjustable bag holder guides handling portions weighing from two to twenty kilos
- Pneumatic top clamp securing bag openings with automatic thread cutting blades
- Selection of needles, loopers, timing belts, and cutoff knives via equipment tags
Hydraulic box tippers in KK-1200, KK-1600, and KKB-1800-H series
Hydraulic box tippers from Gillenkirch across KK-1200, KK-1600, and KKB-1800-H ranges deliver gentle unloading of vegetables from wooden and plastic storage crates. Smooth hydraulic tilting paired with adjustable rubber flaps eliminates free-fall drops, protecting potato skins from impact.
- Hydraulic power pack with proportional valve providing gentle tipping motion
- Flexible cushioning lid holding produce securely throughout the rotational arc
- Reinforced structural frame treated with corrosion-resistant protective coating
- Selection of cylinders, sealing rings, and angle sensors via machine nameplates
Receiving silos and storage bunkers in RH-5, RH-10, and RH-15 series
Receiving silos by Gillenkirch across RH-5, RH-10, RH-15, and SRH-20 model lines accept bulk vegetable loads from tipper trucks and regulate output flow. Variable frequency drives on bottom discharge belts modulate discharge speeds smoothly toward downstream cleaning and washing stages.
- Wide intake hopper with rubberized sidewalls shielding tubers from drop shock
- Variable speed gearmotor powering bottom belt to maintain uniform line feed
- Integrated soil cleaning rollers separating loose dirt clods and field debris
- Selection of conveyor belts, idler rollers, and bearing units via serial tags
Drum and brush washing systems in DW, BW series and CSR destoners
Washing machinery from Gillenkirch across DW and BW series cleans potatoes thoroughly of adhering soil and clay without peeling fragile outer skins. Perforated rotating drums or profiling brush beds combined with CSR cyclone destoners prepare clean agricultural goods for downstream packaging.
- Perforated stainless steel washing drum equipped with high-pressure spray headers
- Profiling brush roller bed with variable rotation speed for gentle soil removal
- Hydrocyclone CSR stone separator extracting stones and heavy sand from water
- Selection of replacement brush rollers, spray nozzles, and drum seal rings by tags
RVS roller inspection tables, FSA sizers, and WSG screen sorters
Sorting machinery engineered by Gillenkirch features RVS roller inspection tables, FSA sizing machines, and WSG screen graders. Rotating polymer rollers spin tubers in front of operators, while interchangeable sieve screens sort produce into distinct size fractions with great precision.
- Food-grade polymer inspection rollers rotating produce for comprehensive view
- Modular sizing screens sorting diameter fractions spanning from 25 to 90 mm
- Padded collection chutes directing sized vegetables onto exit conveyor belts
- Selection of rollers, drive chains, sizing screens, and dampers via part numbers
Kinematic drive principles and thermal sealing control on 2000 E and 7000 E packaging units
Horizontal film packaging machinery from Gillenkirch in the 2000 E and 7000 E series delivers continuous wrapping of fresh vegetables into shrinkable and micro-perforated film webs along packaging lines.
Film unwinding assemblies employ motorized tensioning shafts that stabilize web tracking and stop wrinkling along longitudinal folds. The transverse sealing jaws house cartridge heaters paired with electronic temperature sensors that regulate sealing surface heat within one degree Celsius.
Protective PTFE barrier strips prevent hot polymer melt from adhering to heated metallic jaws during high-speed runs. Replacing thermal elements, resilient silicone backings, and cutting knives routinely safeguards hermetic seal integrity.
Mesh fabric feed automation and double-chain sewing cycles on 2500 N bagging machinery
Automatic mesh sewing packaging machines by Gillenkirch across 2500 N-25 and N-50 model ranges provide fast bagging of root vegetables into tubular mesh bags with double-thread chainstitch seam closures. A heavy-duty industrial sewing head sits at the core of the bagging apparatus.
Mesh web advancement runs in electronic synchronization with the carriage stroke, preventing fabric over-stretching when loaded with heavy tubers. A pneumatic clamping shoe grips bag necks firmly throughout the stitching path until seam completion.
A mechanical shear blade snips thread tails cleanly as bags exit onto the discharge belt. Routine lubrication and timely looper adjustments prevent skipped stitches during shifts.
Hydraulic circuits and proportional motion damping on KK-1200 and KKB-1800-H box tippers
Hydraulic box tippers manufactured by Gillenkirch across KK-1200, KK-1600, and KKB-1800-H lines unload vegetables from wooden crates and plastic pallet boxes directly into intake hoppers.
A self-contained hydraulic power unit equipped with proportional directional valves supplies pressurized fluid to twin lift cylinders. Rotation speed and tipping inclination adjust smoothly without steps, discharging produce gently without kinetic impact shocks.
A flexible cushioned holding apron settles over top vegetable layers as tipping begins, preventing tubers from rolling downward in sudden surges. Solid-state proximity sensors monitor limit positions, protecting structural pivot bushings from strain.
Bottom conveyor mechanics and flow rate modulation in RH and SRH receiving silos
Bulk vegetable receiving silos in the RH-5, RH-10, RH-15, and SRH-20 model generations engineered by Gillenkirch receive crop deliveries from tipping trailers and meter flow rates toward processing stations.
An inclined bottom discharge conveyor incorporates heavy chevron belting that stops round root vegetables from rolling backward. The conveyor head pulley connects to an inline gearmotor managed through a variable frequency drive, allowing operators to match discharge volume to washer capacities.
Integrated polyurethane spiral cleaning rollers at the discharge throat separate loose soil and field stones before crops drop into washing tanks.
Hydrodynamic washing dynamics and cyclone stone removal on DW and CSR vegetable lines
Washing lines engineered by Gillenkirch combining DW drum washers with CSR cyclone destoners deliver gentle removal of clinging soil, mud, and mineral debris from field vegetables.
Inside the DW drum washer, vegetables tumble submerged within a perforated rotating cylinder, cleaning gently through fluid circulation and mild tuber-to-tuber contact.
The CSR cyclone separator generates an upward hydrodynamic water vortex: heavy stones and sand sink to the lower collection cone and eject via a discharge screw, while buoyant vegetables float onward into washing channels.
The BW brush machine finishes produce through rotating brush rollers, restoring natural shine without skin peeling.
Mechanical sizing geometry and roller inspection dynamics on RVS tables and WSG graders
Grading and inspection machinery from Gillenkirch provides sizing separation and visual sorting of root vegetables prior to final packaging operations. RVS inspection tables feature food-grade polymer rollers that rotate along their own longitudinal axes while traveling forward on drive chains.
This rotational movement presents the full surface area of each tuber to sorting operators for defect inspection. WSG and WBS sieve grading machines employ flat grading screens perforated with calibrated square openings.
An eccentric drive mechanism imparts smooth oscillating motions that classify vegetables into uniform sizes without wedging produce in screen apertures.
Gillenkirch and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Gillenkirch and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.
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Documents and sources
- Official Gillenkirch portal — vegetable processing and packaging machinery catalog
- Gillenkirch packaging machines — horizontal flow wrappers and automatic mesh sewing
- Gillenkirch intake systems — hydraulic box tippers and receiving storage silos
- Gillenkirch washing plants — drum washers, brush peelers, and hydrocyclone destoners
- Gillenkirch sorting equipment — roller inspection tables, screen sizers, and graders
- Gillenkirch weighing lines — multihead weighers and portion collection systems
- Gillenkirch engineering heritage — patents for bagging machines and turnkey lines
- Manufacturer imprint — Gillenkirch Engineering and Sales GmbH company details
