Kardex Remstar / Kardex Vertical Lift Modules, Carousels and Spare Parts
We identify and quote Kardex Remstar (Kardex) Shuttle XP dynamic lift modules, Megamat vertical carousels, buffer units, and timing belts by technical specifications.
Kardex Remstar / Kardex Vertical Lift Modules Shuttle XP
Kardex Remstar / Kardex Shuttle XP 250, 500, 700, and 1000 vertical lift modules maximize storage density for industrial parts and production components. Utilizing integrated CubeStar dynamic height measurement, the system optimizes shelf pitch to deliver rapid goods-to-person retrieval.
- Dual-depth vertical tray arrangement serviced by a central high-speed extractor.
- Tray load capacity ratings spanning 250 to 1,000 kg with unit heights reaching 30 m.
- Dynamic CubeStar sensors scanning incoming cargo heights at modular 25 mm increments.
- Ergonomic access opening featuring light curtain protection and Pick-to-Light beams.
Kardex Remstar / Kardex Vertical Carousel Modules Megamat RS
Kardex Remstar / Kardex Megamat RS 180, 350, and 650 vertical carousel modules provide high-frequency storage and retrieval for tooling, hardware, and assembly components. Revolving carriers travel along the shortest path to deliver items directly to the workstation opening.
- Continuous paternoster vertical circulation selecting the shortest travel trajectory.
- Carrier payload capacities up to 650 kg with controlled smooth vertical speed of 0.35 m/s.
- Multi-beam optical light curtains at access station for immediate emergency stop.
- Modular shelf dividers, plastic bin containers, and custom tooling fixtures.
Kardex Remstar / Kardex Horizontal Carousel Modules HCM
Kardex Remstar / Kardex Horizontal Carousel Modules (HCM) facilitate high-throughput batch picking across distribution hubs and manufacturing depots. Grouping multiple carousels into integrated pick stations eliminates operator idle time during order fulfillment routines.
- Horizontal rotary velocity reaching 45 m/min along heavy-duty track guides.
- Total structural payload capacity sustaining up to 60 metric tons per system.
- Integration with optical pick director light bars for rapid visual compartment guidance.
- Durable floor-mounted tracking rails combined with bidirectional inverter drives.
Kardex Remstar / Kardex Vertical Buffer Modules LR and LT
Kardex Remstar / Kardex Compact Buffer LR 35 and LT 35 vertical buffer modules provide automated storage for bins, totes, and lightweight cartons. An ultra-lightweight mast extractor swiftly maneuvers containers, ensuring high throughput across production assembly buffers.
- High-speed handling of standardized plastic bins and totes weighing up to 35 kg.
- Energy-efficient lightweight mast retriever featuring a rotary gripper mechanism.
- Consumes up to 40 percent less electrical power than conventional miniload stackers.
- Streamlines temporary buffer storage and parts kitting along manufacturing lines.
Kardex Remstar / Kardex Power Pick System Inventory Management Software
The modular Kardex Remstar / Kardex Power Pick System orchestrates automated lift modules and carousels into a synchronized intralogistics network. Predictive monitoring tools supervise mechanical wear, preventing unexpected downtime and boosting order handling precision.
- Direct communication with corporate ERP networks via standardized API interfaces.
- Dynamic bin location management with continuous space allocation optimization.
- Support for multi-order batch picking strategies and optical light indicators.
- Continuous logging of motor run hours and sensor cycles for predictive servicing.
Kardex Remstar / Kardex Drive Belts, Guide Rollers and Sensors
Essential hardware components for Kardex Remstar / Kardex storage modules include reinforced timing belts, extractor guide wheels, optical curtains, and controller modules. Regular scheduled servicing preserves smooth vertical motion and prevents operational disruptions.
- Heavy-duty polyurethane timing belts with internal steel cords in HTD profiles.
- Low-friction polyurethane guide rollers for extractor masts and carriage slides.
- Optical multi-beam safety light curtains protecting operator interface zones.
- Positioning rotary encoders, motor inverter modules, and operator keypads.
Kardex Remstar Shuttle XP Vertical Lift Modules for Production Facilities
Kardex Remstar Shuttle XP automated vertical lift modules series 250, 500, 700, and 1000 maximize storage capacity across production facilities facing floor space constraints.
The dual-bay vertical layout accommodates high-density storage trays serviced by a central high-speed lift extractor operating on the goods-to-person principle.
Optical CubeStar height detection scans each incoming item to allocate the most compact storage slot at 25 mm increments, preventing wasted vertical space.
For engineering layout selection, confirm clear building ceiling height, required tray load ratings, tote dimensions, and target hourly transaction throughput.
Kardex Remstar Megamat RS Vertical Carousel Modules for Tooling and Parts
Kardex Remstar Megamat RS vertical carousel modules series 180, 350, and 650 operate on the paternoster principle for rapid picking of small components, fasteners, hardware, and production tooling.
Revolving carriers travel along a closed vertical loop, dynamically choosing the shortest route to the ergonomic access opening. Variable-frequency drives provide smooth acceleration and deceleration, preventing component shifting during rapid travel cycles.
Multi-beam optical safety light curtains safeguard the access aperture, halting motion instantly upon perimeter interruption. When submitting an inquiry, state facility height, tray weight, bin layout, and picking area workflow.
Kardex Remstar HCM Horizontal Carousel Modules for Order Picking Hubs
Kardex Remstar HCM horizontal carousel systems provide high-velocity batch fulfillment across distribution centers and assembly warehouses.
Multiple carousel units are linked into integrated workstations, enabling the operator to retrieve items from one carousel while adjacent modules rotate into position. Robust floor-mounted tracks guide carrier frames at speeds up to 45 meters per minute, reducing fulfillment cycle times.
Pick-to-Light optical direction bars indicate exact compartment coordinates and item quantities. When requesting layout configurations, state required storage capacity, carousel count, and warehouse management software communication formats.
Kardex Remstar Miniload LR 35 Vertical Buffer Modules for Standard Bins
Kardex Remstar Miniload LR 35 and LT 35 vertical buffer modules are engineered for automated handling of plastic totes, bins, and cartons weighing up to 35 kg.
A lightweight mast structure with a rotatable gripper mechanism delivers rapid bin retrieval while consuming up to forty percent less electricity than conventional stacker cranes.
These modular buffer stations integrate seamlessly along production assembly lines for intermediate work-in-progress holding and kitting routines. When specifying buffer module parameters, provide tote dimensions, ceiling clearance, and required hourly transfer cycle capacity.
Kardex Power Pick System Warehouse Management Software and Monitoring
The modular Kardex Power Pick System software suite coordinates automated storage modules into a synchronized intralogistics network connected to enterprise ERP systems.
The software calculates optimal tray travel routes, directs multi-order batch fulfillment strategies, and manages dynamic bin allocations. Standardized communication interfaces enable direct integration with WMS platforms without proprietary intermediate translators.
Predictive health diagnostics track drive motor runtime hours and schedule maintenance before failures occur. To configure software connectivity, clarify server network architecture and database interface protocols.
Kardex Remstar Timing Belts, Extractor Guide Rollers and Position Sensors
Scheduled maintenance and timely component replacement guarantee long-term operational uptime for Kardex Remstar automated warehousing equipment.
Primary wear items requiring periodic inspection include heavy-duty polyurethane timing belts with internal steel cords in HTD profiles, polyurethane guide rollers for extractor masts and carriage slides, position encoders, and optical safety curtains.
Operator control panels OP31 and C2000 controller boards maintain precise tray leveling and onboard self-diagnostics. When ordering spare components, provide the unit serial number from the nameplate, assembly marking, or clear part photographs for technical matching.
Kardex Remstar / Kardex and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Kardex Remstar / Kardex and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.
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Documents and sources
- Kardex Holding AG Official Website — Automated Storage and Retrieval Solutions
- Kardex Shuttle XP Storage Systems — Automated Vertical Lift Modules
- Kardex Megamat RS Carousels — Rotary Paternoster Storage Technology
- Kardex HCM Horizontal Carousels — High Speed Batch Picking Systems
- Kardex Miniload Buffer Systems — Automated Bin and Tote Storage
- Kardex Power Pick Software — Intralogistics Management Platform
