TS-Systemfilter Industrial Dedusting Filters and Elements

TS-Systemfilter industrial dedusting assemblies, star filter cartridges, and microprocessor jet pulse cleaning controllers: engineering selection for process aeration.

Pleated star filter elements and replacement media

TS-Systemfilter pleated star filter elements utilize tubular pleat technology built around a reusable inner support structure. The compact geometry provides an extensive filtration area and rapid dust release during reverse jet pulse cleaning cycles in continuous duty.

Tubular pleated filter profile maximizing surface area within compact apparatus dimensions
Reusable internal metal support frame reducing maintenance expenses during element swap
Polyester, polypropylene, antistatic needle felt, and micro-porous membrane media options
Quick-clamp mounting collar for swift tool-free inspection and replacement on tube sheets

Modular base filter apparatus and insertable units

TS-Systemfilter modular base filter units Bauart 00 deliver local dedusting across process vessels, dosing bins, and storage hoppers. Filter elements extend directly into the bin interior while integrated jet pulse cleaning returns captured bulk dust directly into the flow.

Direct mounting onto bin necks and vessel flanges without external transition ductwork
Integrated jet pulse reverse cleaning system complete with compressed air manifold tank
Housing diameters ranging from 100 mm to 2500 mm across Baureihe 01 through Baureihe 25
Fabrication in coated structural steel or hygienic stainless steel alloy grades

Silo top venting filter assemblies and venting units

TS-Systemfilter silo venting filter assemblies provide air purification during pneumatic filling of bulk storage silos and hoppers. The modular body integrates a top weather protection hood, optional clean-gas extraction fan, and welded mounting collar for outdoor installations.

Purification of displaced exhaust airflow during rapid pneumatic tanker silo charging
Weatherproof perimeter hood protecting clean gas outlet from rain, snow, and wind drift
Optional clean air booster fan maintaining slight negative pressure during bulk entry
Provisions for differential pressure transmitters and silo overpressure relief vents

Floor-standing dust collection units with collection hopper

TS-Systemfilter floor-standing dust collectors integrate filtration arrays, bottom collection hoppers, and exhaust blowers on a common base frame. The systems handle centralized dust extraction across bag tipping stations, grinding mills, conveyor belts, and mixing units.

Quick-release wheeled mobile dust collection bucket with 80-liter holding volume
Rotary airlock discharge valve integration for continuous automated material return
High-efficiency centrifugal ventilation fan enclosed in an acoustic attenuation shroud
ATEX safety execution compliant with flammable organic and mineral dust requirements

Microprocessor jet pulse cleaning controllers SCD 10

TS-Systemfilter SCD 10 electronic control units automate pneumatic cleaning across filter elements. The controller continuously adjusts pulse duration and pause intervals according to differential pressure measurements, conserving plant compressed air during steady operating duty.

Direct integration inside the weather filter head from Baureihe 05 upwards
Fine adjustment of solenoid valve dwell open timing and sequential pause intervals
Internal digital differential pressure transmitter enabling demand-based jet pulses
Alarm status relay contacts and remote start terminals for integration with plant PLC

Modular filtration system hardware and pulse valves

The Systembaukasten modular architecture from TS-Systemfilter guarantees interchangeability of components within each equipment series. The range encompasses high-flow solenoid pulse valves, clamping rings, elastomeric seals, butterfly dampers, and quick-access inspection components.

Interchangeability of routine wear components within standardized machine series
High-flow diaphragm valves creating steep pneumatic pressure peaks for dust release
Silicone, EPDM, and fluoropolymer sealing gaskets resisting chemical degradation
Weld-on ring collars and quick-release split band clamps speeding unit installation

Systembaukasten modular engineering principles in dedusting

The Systembaukasten modular design framework by ts-systemfilter enables custom apparatus assembly matching specific plant requirements. The foundation relies on standardized body diameters ranging from 100 millimeters to 2.5 meters designated as Baureihe 01 through Baureihe 25.

All mounting flanges, internal tube sheets, compressed air tanks, and discharge valves share standardized interfaces within a common diameter series. This modularity removes the requirement for bespoke tooling and minimizes parts delivery schedules.

The resulting units function either as insertable venting devices on vessel necks or as freestanding dust collection plants supported on integrated steel structural frames.

Design principles of Sternfilter pleated star filter elements

Patented tubular pleated Sternfilter elements offer expansive surface filtration within compact apparatus footprints. The element structure pairs an outer pleated fabric sleeve with a durable reusable steel support framework.

When fabric permeability declines from extended dust loading, only the outer media sleeve requires replacement while the internal framework remains in service for decades.

Depending on dust composition, installations use antistatic needle felt, PTFE membrane composites, polypropylene, or thermal resistant fibers. Installation on the tube sheet utilizes a leak-tight quick-release clamping collar that eliminates specialized tools during routine changes.

Reverse jet pulse cleaning mechanics and SCD 10 controllers

Continuous filtration duty relies on the integrated pneumatic reverse jet pulse cleaning assembly. A compressed air storage header complete with direct-acting high-flow solenoid valves mounts directly inside the weather enclosure head.

Microprocessor electronic controllers from the SCD 10 family developed by ts-systemfilter automate pulse sequences. An onboard differential pressure transmitter monitors airflow resistance across the filter barrier.

Reverse cleaning initiates when differential pressure reaches set points, avoiding unneeded compressed air consumption and preserving fabric longevity against frequent mechanical stress.

Engineering silo venting units for pneumatic conveying systems

Aufsatzfilterapparat silo top venting assemblies bolt directly to top mounting flanges of silos holding dry chemicals, cement, flour, and plastic pellets. When bulk tankers discharge materials pneumatically, significant air displacement and dust clouds occur.

The filter purifies exhaust airflow, returning collected powder to the silo via timed pulse cleaning. A weatherproof perimeter cowl fabricated from aluminum or stainless steel protects clean gas outlets from rainfall.

Where process regulations require negative pressure inside the silo, clean-gas booster blowers mount on the assembly to prevent fugitive dust escaping through inspection ports.

ATEX explosion safety architecture for combustible particulates

Handling organic powders, starch, flour, sugar, and finely ground coal presents dust explosion risks. Filtration equipment and modular assemblies from ts-systemfilter comply with ATEX safety standards for Category II 1D and II 1G zones.

Structural features incorporate antistatic filter media interwoven with conductive stainless steel fibers, grounding straps across all metallic components, and bonded solenoid valves.

Where required, apparatus bodies include rupture relief vents, explosion isolation flap valves, and temperature monitoring circuits to protect surrounding plant facilities and staff.

Preventive maintenance routines and filter media servicing

Routine maintenance of filtration apparatus encompasses checking perimeter flange seals, reading differential pressure trends on the controller, and inspecting valve actuation.

Swift tool-free mounting of star filter elements permits inspection from the clean air plenum, removing the need for technicians to enter dusty bin interiors. Before securing replacement sleeves, staff inspect sealing gaskets and clamp tension.

Timely replacement of saturated media sustains emission levels well below one milligram per cubic meter, satisfying environmental standards.

TS-Systemfilter and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of TS-Systemfilter and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.