BW PAPERSYSTEMS converting machinery and complete corrugating lines

BW PAPERSYSTEMS machinery (USA): complete corrugators, eCon and SLK sheeters, FlexPro flexo folder gluers, Kugler-Womako passport binding machines, and VortX starch systems.

BW Papersystems complete corrugators and line components

Complete BW Papersystems corrugating lines are engineered for single-wall, double-wall, and triple-wall corrugated board production. The machinery ensures dependable web forming at speeds up to 460 meters per minute with machine web widths from 1800 to 2850 millimeters.

High-speed hydraulic roll stands equipped with automatic web centering controls
Dependable automatic splicer units delivering zero-speed continuous roll splices
Singlefacers featuring quick cassette roll changes and positive web retention
Doublefacer heating tables with crushless pressure and rotary cut-off knives

Corrugated finishing machinery FlexPro and Twin Box Slitter

BW Papersystems FlexPro flexo folder gluers and rotary die cutters deliver high folding accuracy and sharp print reproduction for corrugated packaging. Set-while-run print stations and Twin Box Slitter modules significantly optimize box plant throughput.

Multi-color flexographic print units with set-while-run rapid plate adjustment
Heavy-duty rotary die-cutter modules providing high-precision blank cutting
Twin Box Slitter unit dividing dual regular slotted blanks into separate boxes
Vacuum overhead stackers ensuring neat squaring and shingling of finished bundles

Folio-size sheeters eCon1650 and Hawk dual rotary lines

Industrial synchro-sheeters eCon 1650, Hawk, and SheetRunner provide clean sheeting of commercial graphic papers, board, and specialty materials. Twin-rotary knife cylinders guarantee dust-free cut edges and tight sheet squareness tolerances.

Dual rotary knife cylinders driven by synchronous high-torque servo motors
Automated decurler systems compensating for core roll curl across materials
Multi-roll unwind stands equipped with pneumatic tension brake transducers
Non-stop high-capacity pallet stackers preventing scuffing of sensitive coated sheets

Cut-size sheeting and packaging lines SLK 490 and Wrapmatic

High-capacity converting complexes SLK 490 and SLK Procut convert paper reels into A4 and A3 office paper reams across 2 to 10 pockets. Lines integrate inline Wrapmatic ream wrappers, inspect defect sheets, and palletize boxed cartons automatically.

Multi-pocket converting running at linear paper speeds up to 450 meters per minute
Electronic sheet counting and automatic splice-gate rejection of non-conforming sheets
High-speed Wrapmatic ream wrapping machines sealing protective kraft or poly wraps
Fully integrated cartonizers and end-of-line palletizing automation stations

Passport manufacturing and bookbinding machines Kugler-Womako

Specialized Kugler-Womako PassPort and ProBind machinery lines lead global security print finishing, identity document manufacturing, and stationery binding. Equipment performs collating, chain-stitch sewing, RFID e-cover laminating, and round-corner cutting.

Automated PassPort modular machinery sewing book blocks with interlock chain stitching
Precision laminating modules integrating RFID chips and contactless smart inlays
ProBind punching and binding machines for wire-o, spiral, and plastic stationery
High-resolution optical camera inspection validating laser numbering and holograms

VortX starch mixing systems and Zerand platen die cutters

BW Papersystems VortX automated starch mixing stations and Zerand web-fed platen die cutters optimize paperboard converting operations. Precise starch gelatinization control and rigid platen mechanics minimize adhesive waste and cut folding cartons reliably.

Automated ingredient dosing and multi-step adhesive preparation by VortX mixers
Continuous automated monitoring of dynamic viscosity and slurry temperature targets
Zerand web-fed platen die cutters for high-speed carton converting from paperboard reels
Electronic tonnage monitoring preventing rule wear and preserving board fluting

Engineering foundation and manufacturing standards of BW Papersystems

BW Papersystems, headquartered in Phillips, Wisconsin, stands as a premier global manufacturer of capital machinery for paper converting, corrugating, sheeting, and packaging industries.

With engineering and manufacturing centers across the United States, Germany, Italy, and China, the organization operates under rigorous international ISO 9001 quality frameworks.

Bringing together the historic engineering heritage of MarquipWardUnited, WillPemcoBielomatik, and Kugler-Womako, the enterprise delivers integrated line solutions for mills and box plants worldwide.

The equipment portfolio combines robust mechanical builds, modern automation electronics, and comprehensive technical service support.

Corrugating line architecture and high-speed wet end machinery

The wet end of BW Papersystems corrugators encompasses heavy-duty hydraulic roll stands, automatic high-speed splicers, and quick-change singlefacers.

Hydraulic roll stands feature independent arm movements and pneumatic web tension monitoring transducers to prevent web breaks when unwinding large paper reels.

Singlefacers utilize precision-machined corrugating rolls treated with tungsten carbide coatings alongside positive air retention technology.

This mechanical arrangement ensures uniform flute formation without fluting fracture, producing premium board at line speeds reaching 460 meters per minute across web widths up to 2850 mm.

Corrugated converting machinery FlexPro and Twin Box Slitter modules

FlexPro flexo folder gluers and rotary die-cutter systems deliver high folding precision and crisp graphics reproduction for demanding corrugated packaging applications.

Set-while-run flexographic print stations enable operators to wash and prepare upcoming printing plates while the previous order completes, minimizing conversion downtime.

The patented Twin Box Slitter assembly separates two-up regular slotted container blanks right along the centerline as they emerge from the folding section.

This configuration doubles production throughput for standard shipping containers and trays while optimizing automated factory conveyor handling downstream.

Folio-size precision synchronised sheeting systems eCon and Hawk

Industrial folio synchro-sheeters eCon 1650, Hawk, and SheetRunner are engineered for non-stop precision sheeting of graphic fine papers, packaging board, and specialty substrates.

The twin-rotary synchronous knife drum design eliminates edge burrs, sheet dusting, and coating cracks, maintaining tight dimensional squareness tolerances.

Automated programmable decurling units eliminate roll set curl near paper cores, ensuring flat sheet presentation on downstream presses.

Non-stop pallet stackers carefully jog sheets onto pallets without surface scratching, allowing immediate transfer to printing, foil stamping, or folding operations.

High-volume cut-size converting and packaging lines SLK and Wrapmatic

High-capacity SLK 490 converting lines from WillPemcoBielomatik represent the benchmark for industrial conversion of office copy paper reams across 2 to 10 pockets.

The machinery executes continuous rotary slitting and transverse cross-cutting at web speeds up to 450 meters per minute with optical sheet count verification.

Integrated Wrapmatic packaging units envelop paper reams in protective moisture-barrier wrapping material with heat-sealed closure flaps.

Automatic cartonizers pack wrapped reams into rigid corrugated cartons and feed robotic palletizing systems, creating a streamlined plant workflow with minimal operator intervention.

Specialized Kugler-Womako passport systems, VortX, and Zerand presses

Kugler-Womako manufactures modular PassPort lines and ProBind binding systems for secure identity documents, passport booklets, and stationery products.

The machinery coordinates multi-layer gathering, security chain stitching, RFID chip inlay laminating, and round-corner punching with optical verification cameras.

BW Papersystems VortX automated starch mixing stations ensure reproducible adhesive gelatinization recipes for corrugator plants, while Zerand web-fed platen die cutters deliver high-speed blanking of folding cartons.

Replacement spare parts and technical upgrade programs safeguard sustained equipment uptime.

BW PAPERSYSTEMS and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of BW PAPERSYSTEMS and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.