Artios Packaging Die Tooling and Finishing Modules

Industrial sourcing of die-making tooling, counter plates, and Kongsberg finishing accessories for folding carton and corrugated box packaging operations.

DieMaker Tooling and Flatbed Die Preparation

Dedicated DieMaker modules for flatbed tooling automate dieboard construction, bridge placement, and balance rule balancing. The software outputs optimized cutting paths for laser cutting systems and computerized rule bending equipment without manual conversion.

Automated bridge placement based on paperboard thickness and grain direction
Optimized toolpath generation for industrial laser dieboard cutting machines
Parametric balance knife calculation to stabilize cutting press distribution
Direct data export for automatic rule bending and steel processing machinery

Counter Matrix and Creasing Channel Tooling

Intelligent counter matrix modules calculate crease channel geometry for steel and pertinax counter plates. The system determines groove width, depth, chamfers, and locator pin holes to match press specifications and paperboard caliper characteristics.

Exact creasing channel calculation based on board caliper formulas and stock
Milling chamfers and transitions for smooth sheet feeding through the press
Positioning alignment holes for standard press pin registration and lockup
Direct CNC program generation for milling phenolic pertinax counter plates

Cutting Table Tooling and Kongsberg Finishing

Direct integration between Artios and Kongsberg finishing tables delivers rapid prototyping and short-run packaging production. Tool configurations synchronize oscillating knife cutting, creasing wheel tooling, and high-frequency milling operations.

Configuring high-frequency vibrating knife heads and profile creasing wheels
Multi-axis milling toolpaths for rigid boards, foam packaging, and plastics
Vision system registration via optical markers for print-to-cut alignment
Dynamic vacuum zone selection to ensure board hold-down during rapid toolpaths

Stripping and Blanking Tooling Modules

Stripping and blanking modules design dynamic upper and lower tooling for high-speed waste removal and carton separation. Automatic positioning of push pins, wooden boards, and support grids prevents edge jams on production presses operating at peak rates.

Dynamic upper board contour generation with integrated spring-loaded pins
Lower supporting wire mesh layouts engineered for scrap-free waste stripping
Pin coordinate mapping matched to press gripper margins and blank boundaries
Blanking grid setups for orderly package stacking on automated palletizers

Rotary Dieboard Tooling for Corrugated Press

The Rotary DieMaker module constructs curved cylindrical die shells for rotary corrugated converting lines. It translates flat structural drawings into radial geometry, accounting for cylinder diameter, plywood thickness, and mounting bolt patterns.

Geometric transformation from planar coordinates to curved shell surfaces
Automated bolt hole mapping tailored to standard cylinder mounting grids
Rotary rule selection with serrated cutting edges for heavy corrugated board
Ejection profile calculation ensuring uniform scrap shedding at high RPM

3D Prototyping and Solid Modeling Toolset

The integrated 3D workspace simulates folding sequences, gluing operations, and product insertion before physical manufacturing begins. The software detects flap overlaps, joint misalignments, and clearances to prevent costly tooling revisions.

Realistic folding animation simulating industrial production line assembly
Seamless solid model import for packed components via STEP, IGES, and SAT
Interference detection between internal protective inserts and container walls
Virtual 3D prototype export for client review and structural verification

Precision Dieboard Tooling Preparation with Artios

Structural packaging engineering in Artios relies on parametric drawing geometry and press mechanical tolerances.

Operators define corrugated flute profiles, liner caliper, paperboard grain direction, and press specifications, enabling automatic calculation of kerf width for cutting rule thicknesses from two to four points.

The system balances knife configurations to prevent moving platen deflection under dynamic loads and generates bridges to hold blanks during transport. Production data exports directly to laser dieboard cutters and automatic rule benders, ensuring exact tooling accuracy and reduced setup downtime.

Counter Matrix Engineering and Milling Modules

Intelligent counter modules compute creasing channel dimensions for steel plates and phenolic pertinax counters according to substrate physical properties. Channel width is calculated using caliper formulas and material elongation factors, eliminating exterior liner cracking during box folding.

The software automatically applies entry and exit chamfers, preventing sheet edges from catching on grippers during high-speed feeding through the die press.

Locator pin holes align with platen registration pins, ensuring rapid job changeovers and consistent creasing quality over long production runs.

Kongsberg Digital Finishing and Tooling Integration

Direct integration between Artios and Kongsberg flatbed finishing tables enables toolpath transfer without file conversion.

Software drivers map drawing layers to specific machine tool heads: high-frequency vibrating knives cut contours, creasing wheels shape fold lines, and milling spindles process dense foam and rigid plastics.

The optical registration system reads printed fiducials via an i-cut camera, compensating for print distortion and sheet skew. This workflow produces structural packaging prototypes and short-run production lots matching full-scale press output quality.

Dynamic Waste Stripping and Blanking Tooling

To maintain peak press throughput, stripping and blanking toolsets design dynamic tooling assemblies for scrap ejection and bundle separation. The upper stripping board incorporates wooden elements and spring push pins that direct scrap downward without jams at high operating speeds.

The lower supporting grid utilizes profiled steel wires to hold the sheet firmly during impact. For finished cartons, dedicated blanking grids separate individual piles, protecting interlocking flaps from damage prior to pallet transport and folder-gluer operations.

Rotary Dieboard Engineering for Corrugated Converting

The Rotary DieMaker module translates planar packaging designs into curved radial coordinates for rotary die cylinders on corrugated converting lines. Calculations account for cylinder outer diameter, curved plywood thickness, and bending deformation of steel rules around the curved shell.

The system automatically positions bolt holes according to machine cylinder standards while avoiding active cutting rule paths. Ejection rubber layouts with graduated Shore hardness ratings are generated to ensure prompt carton shedding at high web speeds.

3D Prototyping and Assembly Simulation

The integrated 3D virtual environment evaluates structural integrity before physical dieboard fabrication begins. The software simulates folding along creasing lines, verifying flap closure, interlocking tab retention, and clearance tolerances.

Solid 3D component models imported via STEP, IGES, and SAT formats allow packaging designers to verify internal insert fit and clearance around delicate goods. Detailed assembly diagrams and kinematic animation sequences streamline structural approval with client production departments.

Artios and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Artios and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.