Continuous In-Line Blending Packages & Chemical Dosing Skids

Bran+Luebbe Continuous Metering, Blending & Process Systems

Direct supply of automated Bran+Luebbe process systems: AutoBlend continuous multi-stream blending packages, N-Line and P-Line dynamic mixers, API 675 chemical injection skids, static in-line mixers, and turn-key PLC automation panels. Engineered skid packages and modular process systems for industrial chemical and food plants.

Bran+Luebbe Process Systems Portfolio

Continuous multi-component AutoBlend systems, N-Line / P-Line dynamic in-line mixers, and engineered chemical injection skids.

Bran+Luebbe AutoBlend Continuous Metering & Blending System

Bran+Luebbe AutoBlend systems are engineered-to-order continuous multi-stream blending packages replacing traditional batch mixing vessels.

By injecting active ingredients directly into a main product line followed by in-line dynamic mixing, AutoBlend integrates multi-head NOVADOS metering pumps, Coriolis mass flowmeters, and closed-loop PLC automation to achieve recipe batching precision within ±0.1–0.2%.

All structural wet-end, sensor, and mechanical drive elements are precision engineered for severe continuous industrial duty under heavy cyclic hydraulic loads, guaranteeing long-term volumetric repeatability, zero leakage, and absolute process safety.

Bran+Luebbe N-Line Dynamic In-Line Mixer

Bran+Luebbe N-Line dynamic in-line mixers provide intensive, continuous fluid homogenization and blending directly inside pipework.

Featuring multi-row slotted rotor-stator geometry, the mixer subjects passing fluid streams to high shear and turbulence, instantly dispersing micro-additives (flavors, colorants, neutralizers, catalysts) across flow rates from 100 l/h to 100 m³/h without dead zones.

All structural wet-end, sensor, and mechanical drive elements are precision engineered for severe continuous industrial duty under heavy cyclic hydraulic loads, guaranteeing long-term volumetric repeatability, zero leakage, and absolute process safety.

Bran+Luebbe P-Line High-Shear Dynamic Mixer

The Bran+Luebbe P-Line high-shear dynamic mixer is engineered for demanding dispersion of dry powders into liquids, fine emulsion generation, and high-viscosity product homogenization.

With rotor peripheral velocities reaching 30–40 m/s and multi-stage shear tooling, it deagglomerates solids and produces stable sub-micron droplet distributions for cosmetics, food sauces, polymer adhesives, and bitumen emulsions.

All structural wet-end, sensor, and mechanical drive elements are precision engineered for severe continuous industrial duty under heavy cyclic hydraulic loads, guaranteeing long-term volumetric repeatability, zero leakage, and absolute process safety.

Bran+Luebbe Static In-Line Mixers

Bran+Luebbe static in-line mixers provide maintenance-free continuous fluid and gas blending without moving parts.

Internal fixed mixing elements (helical, cross-tab, and corrugated designs) repeatedly divide, rotate, and radially re-distribute fluid streamlines to produce a homogeneous mixture with minimal pressure drop across chemical dilution, pH neutralization, and polymer blending.

All structural wet-end, sensor, and mechanical drive elements are precision engineered for severe continuous industrial duty under heavy cyclic hydraulic loads, guaranteeing long-term volumetric repeatability, zero leakage, and absolute process safety.

Bran+Luebbe Chemical Injection Skids (API 675)

Bran+Luebbe Chemical Injection Skids are custom-engineered turn-key modular packages engineered in compliance with API 675, ASME B31.3, NACE MR0175, and ATEX standards.

Assembled on rigid skid bases, they integrate reagent chemical tanks, duty/standby NOVADOS metering pumps, pulsation dampeners, calibration columns, instrumentation, and PLC control cabinets for continuous injection of methanol, scale/corrosion inhibitors, and demulsifiers.

All structural wet-end, sensor, and mechanical drive elements are precision engineered for severe continuous industrial duty under heavy cyclic hydraulic loads, guaranteeing long-term volumetric repeatability, zero leakage, and absolute process safety.

Bran+Luebbe Automatic Polymer Preparation & Dosing Units

Bran+Luebbe automatic polymer preparation and dosing systems are engineered for sludge dewatering, municipal wastewater treatment, and raw water clarification.

Featuring a multi-chamber tank design (dissolving, aging, and dosing chambers), they deliver lump-free continuous hydration of dry powder or liquid emulsion polymers with automated water-to-powder ratio control and precision feeding via ProCam/NOVADOS pumps.

All structural wet-end, sensor, and mechanical drive elements are precision engineered for severe continuous industrial duty under heavy cyclic hydraulic loads, guaranteeing long-term volumetric repeatability, zero leakage, and absolute process safety.

Bran+Luebbe Mixer Rotor-Stator Assemblies & Wear Parts

Original Bran+Luebbe rotor-stator tooling assemblies and replacement parts restore dynamic in-line mixers to factory performance.

Precision-machined with tightly held radial tolerances from 316Ti, Duplex, or tungsten-carbide coated alloys, they resist abrasive wear and cavitation under severe high-shear processing.

All structural wet-end, sensor, and mechanical drive elements are precision engineered for severe continuous industrial duty under heavy cyclic hydraulic loads, guaranteeing long-term volumetric repeatability, zero leakage, and absolute process safety.

Bran+Luebbe PLC Control Cabinets & Flow Instrumentation

Bran+Luebbe PLC automation cabinets and process instrumentation ensure intelligent, safe operation across AutoBlend packages and dosing skids.

Integrating Siemens S7-1500 or Allen-Bradley PLCs, color touchscreen HMIs, variable frequency drives (VFD), Coriolis mass meters, and SIL2/SIL3 safety interlocks, they provide complete closed-loop batch and recipe control.

All structural wet-end, sensor, and mechanical drive elements are precision engineered for severe continuous industrial duty under heavy cyclic hydraulic loads, guaranteeing long-term volumetric repeatability, zero leakage, and absolute process safety.

Engineering Design of Continuous In-Line Blending Packages

Our process engineering team converts cumbersome batch tank operations into efficient, continuous in-line blending streams.

We integrate multi-head NOVADOS metering pumps, dynamic high-shear mixers, high-precision Coriolis mass meters, and closed-loop recipe automation to optimize product consistency across industrial manufacturing lines.

Full engineering packages include hydraulic pressure drop modeling, dynamic shear analysis, skid layout blueprints, and instrumentation integration.

Genuine Mixers Tooling, Mechanical Seals & Controls

We supply genuine 316Ti / Hastelloy rotor-stator tooling sets, cartridge double mechanical seals with barrier fluid flushing, precision Coriolis mass flowmeters, electric stroke actuators, and PLC automation modules to ensure optimal equipment longevity and uninterrupted operation under severe continuous industrial service without recipe drift or unexpected plant downtime.

Key Advantages of AutoBlend Continuous Systems

AutoBlend packages eliminate massive batch mixing tanks, reducing overall processing plant footprint by 70–80%.

Direct in-line multi-stream dosing and dynamic mixing maintain tight recipe formulation tolerance within ±0.1%.

Minimizes valuable product hold-up losses during recipe changeovers and drastically optimizes CIP cleaning cycles.

Engineered API 675 Chemical Injection Skids

Modular skids are fully assembled on rigid structural steel bases with chemical tanks, duty/standby pumps, and pulsation dampeners.

Engineered to stringent API 675, ASME, and ATEX standards for critical offshore platform and refinery chemical injection installations.

Siemens S7-1500 / Allen-Bradley PLC control cabinets provide seamless supervisory DCS connectivity and remote telemetry integration.

Hydrodynamics of N-Line & P-Line Dynamic Mixers

Slotted rotor-stator tooling geometries generate intensive turbulent shear fields to instantly disperse micro-ingredients and viscous additives.

High peripheral tip speeds achieve fine, stable sub-micron emulsions and uniform suspensions without subsequent phase separation.

Flushed double mechanical seals provide complete leak tightness and environmental isolation when handling viscous, tacky, or toxic media.

Automation, Closed-Loop Batching & DCS Integration

PLC architectures continuously reconcile component mass balances from Coriolis flow inputs and modulate stroke actuators in real time.

Touchscreen HMI terminals allow operators to select recipe schedules, view trend diagnostics, and log alarm and audit histories.

Native support for Profinet, Modbus TCP, and Ethernet/IP ensures turnkey communication with plant SCADA and distributed control infrastructures.

Static In-Line Mixing and Energy Efficiency

Internal static elements divide and redistribute streamlines radially across the pipe cross-section without auxiliary electrical power consumption.

Solid stationary construction eliminates mechanical wear points, rotating parts, and routine mechanical seal servicing requirements.

Element geometries are hydraulically optimized to achieve required Coefficient of Variation (CoV) with minimal line pressure drop.

Turn-Key Modular Skid Engineering & Commissioning

Every injection package arrives fully pre-piped, pre-wired, and pressure tested with complete factory QA/QC documentation.

Compact modular skid architecture compresses on-site installation and mechanical hookup timelines to a few working days.

Hazardous area electrical construction supports safe deployment across hazardous Zone 1 and Zone 2 operating environments.

All engineered systems and components are delivered with factory acceptance test (FAT) documentation, P&ID drawings, and operating manuals.

Industrial equipment

Request a quote

Describe your requirements and attach up to 5 files, each up to 20 MB.

You can also drag photos or documents here.

You can also email us. Opening your email app does not send an enquiry automatically.

WeChat · Nastia

English-speaking contact

Nastia — scan this QR code to add her on WeChat

Scan the QR code to add Nastia on WeChat.

Save QR image

On this phone: save the image, then choose it from your photos in WeChat’s scanner.

Telegram · Nastia

Contact Nastia

QR-код для перехода в Telegram: @ananasprosto

Scan the QR code or open @ananasprosto in Telegram.@ananasprosto в Telegram.

Save QR image

Scan the QR code or open @ananasprosto in Telegram.