PRECISION WORKHOLDING & CLAMPING SYSTEMS

ALLMATIC Machine Vises & Clamping Systems

We supply precision machine vises, 5-axis self-centering systems, and multi-clamping tombstones manufactured by German ALLMATIC-Jakob Spannsysteme GmbH. Engineering selection, clamping force calculations, and delivery of original factory tooling.

ALLMATIC Machine Vises & Clamping Systems Series

Select a machine vise category or workholding tooling line. Attach workpiece dimensions, machining center specifications, and datum positioning criteria to your inquiry.

TITAN 2 & TITAN SC Precision High-Pressure Machine Vises

ALLMATIC TITAN 2 and TITAN SC machine vises are engineered for heavy roughing and precision finishing operations on milling machining centers. An integrated mechanical-hydraulic booster delivers clamping forces up to 60 kN (size 160) and 50 kN (size 125) with minimal operator effort.

Monobloc nodular cast iron bodies GGG-60 with precision ground guide ways eliminate workpiece deflection under intense cutting loads.

Selection parameters: jaw width (125, 160 mm), clamping opening range, clamping force, and base type.

T-REX 125 Mechanical 5-Axis Clamping Vises

ALLMATIC T-REX machine vises are specifically tailored for continuous 5-axis machining of complex geometries. A compact tapered base and elevated workpiece seating enable unobstructed spindle access to 5 faces without tool-collision risks.

A purely mechanical power-transmission drive achieves constant clamping force up to 40 kN without hydraulic fluid.

Selection parameters: jaw width 125 mm, base height, zero-point receiver patterns, and step jaw sets.

CentroGripp & CentroLite High-Precision Self-Centering Vises

ALLMATIC CentroGripp self-centering vises are built for 5-axis machining centers and automated palletized handling. A synchronized dual-threaded leadscrew drives opposing jaws concurrently, maintaining workpiece center datum with repeatability of ±0.01 mm.

The lightweight CentroLite series supports fast robotic pallet exchange cycles.

Selection parameters: clamping range, clamping force (up to 35 kN), centering repeatability, and robotic automation adapters.

DuoCentric & Duo Plus 125 Multi-Position Dual Clamping Vises

ALLMATIC DuoCentric and Duo Plus 125 dual-station vises clamp two workpieces within a single machine table footprint. An internal mechanical compensator equalizes clamping force across parts with dimensional variances up to 3 mm.

The dual-nest design doubles cycle throughput and cuts tool travel overheads.

Selection parameters: jaw width 125 mm, total base length, part variance compensation, and fixed center jaw choice.

TeleCentric Telescopic Vises with Wireless TeleSense Digital Monitoring

The innovative ALLMATIC TeleCentric vise series maintains a constant overall external length across full jaw travel via an enclosed telescopic housing.

Equipped with embedded TeleSense telemetry: digital strain gauges transmit actual clamping force wirelessly directly to the machine CNC controller to verify process stability.

Selection parameters: telescopic travel stroke, TeleSense sensor options, and CNC interface protocol.

NC4, NC8, LC & Monoduct Stepped Pre-Select Precision Machine Vises

ALLMATIC NC precision vises feature a multi-step pre-selection dial offering 4 or 8 pre-calibrated force increments. This feature protects delicate, thin-walled aluminum or composite components from clamping deformation.

Induction hardened guide beds (60 HRC) and stainless telescopic covers maintain baseline alignment over decades.

Selection parameters: stepped force levels (NC4, NC8), jaw width (90, 125, 160 mm), and clamping capacity.

Spanntürme Multi-Clamping Tombstone Towers for Horizontal Machining Centers

ALLMATIC Spanntürme tombstone clamping towers are designed for horizontal machining centers equipped with indexable pallets ranging from 400x400 to 800x800 mm.

Solid 4-sided and 8-sided columns cast in vibration-dampening GGG-60 iron support up to 16 independent clamping nests, facilitating unattended multi-shift spindle utilization.

Selection parameters: pallet footprint (400, 500, 630, 800 mm), faces (4 or 8), tombstone height, and vise module type.

GRIPP Technology Jaws, Swivel Inserts, Spindles & Spare Kits

Original clamping jaws engineered with proprietary ALLMATIC GRIPP technology penetrate workpieces with tungsten carbide micro-teeth across a 3–5 mm rim, eliminating dovetail preparation milling.

Portfolio includes stepped, prismatic, pendulum, and smooth ground jaws, leadscrew shafts, spherical bearings, and hydraulic booster seal kits.

Selection parameters: ALLMATIC catalogue part number, vise model, jaw width, and blank contour.

Required Input Data for ALLMATIC Clamping Selection

Milling machine model (3-, 4-, or 5-axis machining center), table interface dimensions (T-slots, hole grid, zero-point receivers), workpiece dimensions and metallurgy, required clamping force (kN), and cut strategy (heavy roughing vs. finish contouring).

ALLMATIC Replaceable Jaws, Accessories & Spare Units

We deliver genuine stepped, serrated, pendulum, and prismatic GRIPP jaws, carbide inserts, drive leadscrew shafts, thrust bearings, and hydraulic booster seal kits by original factory part numbers.

ALLMATIC Machine Vise Classification & Drive Selection

The ALLMATIC product family encompasses mechanical, mechanical-hydraulic, and pure hydraulic clamping architectures. For heavy standard milling, the TITAN series featuring an integral pressure multiplier is ideal, delivering up to 60 kN of clamping force.

For multi-axis 5-sided cutting, the tapered T-REX and CentroGripp self-centering vises provide complete tool clearance without spindle housing interference, eliminating chatter during high-speed trochoidal toolpaths.

Selecting the optimal mechanical transmission geometry minimizes cutting tool overhang, reduces vibration harmonics, and guarantees long tool life during demanding alloy machining.

Clamping Force Calculation & GRIPP Technology Benefits

During aggressive milling of difficult-to-cut nickel alloys, stainless steels, and titanium, ALLMATIC TITAN vises achieve holding forces up to 50–60 kN. Proprietary GRIPP micro-serration technology secures raw billets across a narrow 3–5 mm rim without prior dovetail profiling.

Tungsten carbide micro-teeth penetrate the blank surface layer to form a positive mechanical interlock, eliminating pull-out under heavy radial tool deflection and saving up to 15% in raw material cost. This rigid friction-free grip allows high feed rates even under intermittent interrupted cuts.

Multi-Workpiece Clamping on Spanntürme Tombstone Towers

Horizontal machining centers with automated pallet pool systems depend on continuous spindle uptime without idle manual setup intervals.

ALLMATIC Spanntürme tombstones cast in vibration-dampening GGG-60 iron mount onto standard 400x400 to 800x800 mm pallets, accommodating up to 16 independent clamping nests. This architecture facilitates long unattended multi-part machining cycles throughout lights-out shifts.

High structural damping eliminates resonance when operating at high spindle speeds across all indexing orientations.

Digital Clamping Force Telemetry via TeleSense Wireless

For automated smart manufacturing cells, TeleCentric vises can be configured with embedded TeleSense digital telemetry. The system continuously tracks actual workpiece gripping load during active cutting, transmitting live telemetry to the CNC controller via radio.

If gripping force deviates due to vibration or thermal shift, the CNC halts feed motion to preserve solid carbide tooling and prevent part scrappage. Real-time sensor logging ensures complete process traceability for aerospace and medical audit compliance.

Zero-Point Clamping Interface Integration for Fast Setup

To minimize changeover downtime across high-mix production batches, ALLMATIC vise bases feature precision bore patterns compatible with international zero-point quick-change chuck systems.

005 mm repeatability, enabling operators to clamp parts on external staging stations while the spindle remains active. Quick-locking studs guarantee rigid retention under high dynamic cutting forces.

Thin-Walled Component Machining with NC4 and NC8 Vises

When clamping delicate structural geometries fabricated from aerospace aluminum alloys or composites, excessive clamping loads cause permanent distortion after release.

ALLMATIC NC series vises integrate a multi-step dial mechanism allowing operators to pre-select force from 4 to 40 kN in calibrated increments, maintaining rigid holding power without inducing bow, twist, or surface marring.

Constant clamping force repeatability guarantees tight dimensional tolerance compliance across large batch production.

Preventive Maintenance & Long-Term Geometric Integrity

01 mm per 100 mm bed length, ALLMATIC workholding devices require scheduled preventive care. Weekly routines include clearing telescopic protective covers of accumulated chips, flushing cavities with neutral agents, and applying high-pressure water-resistant synthetic grease to drive leadscrews.

Hydraulic booster seals are periodically refreshed to ensure consistent force multiplier delivery. Regular maintenance preserves original clamping force and protects precision guide beds from abrasive coolant slurry.

Submit Technical Inquiry for Workholding Configuration

Attach machine parameters, component drawings, and contact details. Our team will verify workholding layout, vise model, GRIPP tooling, and provide a comprehensive commercial proposal.

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