Industrial Measurement, Inspection & Process Monitoring Equipment Supply from Asia
Marposs Measurement & Process Control Equipment
We provide end-to-end direct supply of genuine Marposs industrial gauging and machine tool inspection systems: Mida touch probes, TT and OTS tool setters, Unimar and Fenar in-process grinding gauges, Artis and Brankamp adaptive process monitoring, Dittel dynamic balancing systems, and HeTech automated leak testing stations with full manufacturer warranty.
Marposs Measurement Equipment & Sensor Systems Portfolio
Precision trigger touch probes and spindle-mounted measuring systems of the Marposs Mida family (models T18, T25, T25G, and T36) engineered for CNC milling, turning, and multi-axis machining centers.
The system provides automated part setup, workpiece alignment, zero-point datum acquisition, bore center location, and in-cycle dimensional inspection directly on the machine table.
The probing unit delivers exceptional repeatability of 2σ ≤ 0.5 μm with multi-directional stylus deflection across standard feedrates.
Built upon an advanced kinematic contact mechanism with corrosion-free gold contacts, the hermetically sealed stainless steel housing features IP68 ingress protection against cutting fluids, aggressive chemical coolants, and hot metal chips.
Mida probes are supplied with modular toolholders featuring BT30, BT40, BT50, HSK-A63, HSK-E40, ISO, and Capto tapers to match any modern machining center spindle.
Supplied complete with matching spindle tapers, optical or radio transmission links, and CNC measurement macro cycles.
Tool Setting & Breakage Detection Systems TT & OTS
Precision table-mounted, arm-mounted, and wireless tool setting probes from Marposs (including TT25, TT30, TS30, OTS 30, and Mida Laser non-contact systems) designed for comprehensive cutting tool inspection on CNC machine tools.
The equipment automatically measures tool length, tool radius, tool wear offset compensation, and micro-breakage detection between machining steps.
Contact tool setters feature wear-resistant tungsten carbide or ceramic contact discs, integrated pneumatic blow-off nozzles to purge chips and coolant before touching, and thermal expansion compensation.
Non-contact Mida Laser systems evaluate rotating tools at working spindle speeds up to 80,000 RPM, identifying tooth profile chipping, tool runout, and thermal growth of the machine spindle, thereby eliminating scrap and protecting high-value dies and aerospace components.
Equipped with micro-adjustment alignment bases, steel-braided protective conduits, and automated air preparation units.
Unimar In-Process Grinding Gauging Heads
High-accuracy electronic gauging heads and in-process sizing systems from the Marposs Unimar series engineered for external, internal, and surface grinding operations on cylindrical, centerless, and rotary grinders.
The portfolio includes Unimar S for standard cylindrical parts, Unimar P for ultra-precision applications, Unimar W for interrupted surfaces with keyways or spline shafts, and compact NanoUnimar units for restricted envelopes.
The system continuously measures component diameter directly in the grinding zone, converting frictionless inductive sensor signals into real-time machine commands: switching from roughing feed to finishing feed, activating spark-out cycle, and triggering immediate wheel retraction upon reaching finished tolerance with 0.1 μm resolution.
Positive internal air purging protects internal mechanics from coolant and abrasive sludge.
Fully compatible with all Marposs P7, P7wb, E9 electronic amplifiers and Merlin industrial touch terminals.
Fenar In-Process Crankshaft & Camshaft Gauges
Automated in-process measurement calipers and swing-in tracking systems of the Marposs Fenar series (Fenar L, Fenar S, and Fenar C) dedicated to high-volume precision grinding of main journals and pin journals on automotive crankshafts and camshafts.
Supported by balanced pneumatic or hydraulic parallelogram linkages, the Fenar caliper continuously engages the rotating eccentric pin journal during grinding at operational speeds.
Featuring self-centering V-reference shoes with polished diamond contact points, the system tracks orbital motion, compensates for part deflection and thermal variations, and issues real-time step-down feed signals to the machine CNC.
Fenar ensures consistent journal roundness, taper control, and diameter sizing within 1 to 2 μm tolerances across high-speed automotive engine manufacturing lines.
Delivered complete with parallelogram swinging linkages, splash guards, and polished diamond measuring finger assemblies.
Artis Tool & Machine Process Monitoring Systems
Intelligent, modular tool and process monitoring systems from Marposs Monitoring Solutions (encompassing Artis, GEM, Genior Modular, and CTM platforms) for high-performance CNC machining centers, flexible transfer lines, and multi-spindle machines.
By continuously evaluating drive power consumption, true spindle torque, multi-axis cutting forces, and dynamic acoustic vibration data via direct digital bus connections (Profibus, Profinet, EtherCAT) or external piezoelectric sensors, the system identifies cutting edge micro-chipping, progressive tool wear, and catastrophic drill/tap breakage down to 1 mm diameter.
With a collision response time under 1 millisecond, the Artis processor triggers emergency feed-hold and spindle stop before damaging high-value spindle bearings, ballscrews, or machine structures.
Engineered for direct integration into Siemens 840D/ONE, Fanuc 30i/0i, Heidenhain TNC, or via external strain and vibration sensors.
Brankamp Cold Forming & Stamping Monitoring Systems
Heavy-duty process monitoring processors and sensors from Marposs Brankamp (X1, X3, X5, and B-IS series) engineered for tooling protection and automated quality verification on multi-die cold headers, transfer presses, fine-blanking, and high-speed progressive stamping lines.
Capturing dynamic force signatures on every stroke at speeds up to 2,000 strokes per minute, piezoelectric strain transducers mounted on press tie-rods or bolster plates detect punch micro-cracks, slug pulling, double-blank feeding, transfer misfeeds, and scrap jamming.
The Brankamp unit triggers an immediate press stop before tool breakage occurs, records OEE production statistics, and interfaces with automated scrap gates to divert out-of-spec parts without operator intervention.
Delivered with calibrated piezoelectric strain sensors, acoustic emission transducers, and continuous-flex cabling.
Dittel Dynamic Wheel Balancing & AE Sensor Systems
Electro-mechanical automatic balancing heads and acoustic emission sensing packages from Marposs Dittel (HBA, M5000, AE4100, and F21 series) tailored for precision surface, cylindrical, and gear grinding machines.
The system performs automated in-spindle dynamic wheel balancing at full operating speeds within seconds, reducing unbalance vibrations down to sub-micron displacement levels.
Contactless acoustic emission (AE) fluid-transmission sensors detect the initial contact between the grinding wheel and the workpiece (Gap Elimination), saving substantial non-productive cycle time and preventing workpiece burn.
Dittel electronics simultaneously evaluate the acoustic spectrum of diamond roll dressing cycles, ensuring uniform wheel sharpness, optimized topography, and maximum spindle bearing lifespan.
Available with internal spindle-integrated balancing heads, external flange balancing units, and M5000 digital control units.
HeTech & MG Industrial Leak Testing & Helium Systems
Turnkey automated leak testing equipment, differential air decay testers, and vacuum chambers from Marposs (incorporating HeTech and MG technologies) engineered for 100% non-destructive tightness verification in automotive, aerospace, HVAC, and clean-energy sectors.
The MG line utilizes differential pressure decay, absolute pressure loss, and mass flow methods for production testing of engine blocks, transmissions, cooling jackets, and valve bodies.
For extreme sensitivity, HeTech automated vacuum chambers with helium mass spectrometer sniffing detect microscopic porosity and weld flaws in EV battery trays, fuel cell plates, and refrigeration circuits down to 10⁻¹⁰ mbar·L/s.
Stations feature automated sealing toolings with quick-clamping polyurethane seals and calibrated capillary leak standards for traceability.
Custom designed around component geometry with automated gas recovery systems and robotic loading options.
Our instrumentation engineers assist manufacturing facilities in selecting the optimal Marposs measuring solution tailored to specific machine kinematics, working envelope dimensions, spindle taper standards, and required workpiece tolerances. We evaluate cutting parameters, coolant delivery pressures, interrupted surface profiles, and automated part loading requirements. For cylindrical and crankshaft grinding, we design balanced Fenar calipers and specify positive-air Unimar electronic heads. For CNC machining centers, we configure optical VOS or radio WRS transmission networks alongside custom part probing macros. All technical parameters are verified prior to shipment.
Precision Styli, Toolholder Tapers & Signal Cabling Support
We assemble comprehensive tooling and maintenance packages for continuous production integrity: industrial styli with Grade 5 synthetic ruby, silicon nitride, and zirconia spheres with M2 through M5 thread mountings, carbon-fiber extension bars, precision BT, HSK, and ISO toolholder shanks, RF receiver antennas, high-flex oil-resistant conduits, and pneumatic regulator assemblies engineered to withstand rigorous factory conditions.
Commercial Supply Terms & Delivery
Industrial measurement equipment, process monitoring computers, and sensor hardware are delivered under formal international commercial agreements with export customs compliance and comprehensive transit insurance directly to your facility. Pricing, lead times, and factory warranty milestones are confirmed in technical annexes. Every shipment includes factory inspection certificates, calibration sheets, and wiring diagrams.
