SHEET METAL PROCESSING MACHINERY & GENUINE SPARE PARTS

Bystronic Machinery and Spare Parts

We supply Swiss sheet metal processing machinery manufactured by Bystronic Group: advanced fiber laser cutting systems, precision hydraulic press brakes, automated tube laser machines, waterjet cutting centers, and factory automation cells. Direct machinery deliveries, genuine laser optics, cutting nozzles, hydraulic valves, and complete service modules with manufacturer warranty.

Bystronic Machinery & Component Product Lines

Select your required category of fiber laser cutting machines, hydraulic press brakes, tube lasers, waterjet cutting centers, or optical spare parts. You can attach part specifications or machine nameplate images to your request.

ByStar Fiber Laser Cutting Systems

Flagship Bystronic ByStar Fiber laser cutting machines ranging from 3 kW to 30 kW laser output with bed sizes 3015, 4020, 6225, and 8025 for high-speed precision cutting of carbon steel, stainless steel, and non-ferrous metals up to 50 mm thickness.

Equipped with By-Optics adaptive optics, BeamShaper technology, Mixed Gas assist options, and Parameter Wizard smart process control.

Table dimensions 3000×1500, 4000×2000, 6200×2500, 8000×2500 mm. Max cutting thickness up to 50 mm for mild/stainless steel and aluminum.

BySmart Fiber Laser Processing Systems

Versatile BySmart Fiber laser cutting systems in formats 3015 and 4020 with fiber laser power from 3 kW up to 15 kW.

Delivers ideal cost-performance efficiency for thin to medium sheet metal fabrication with axis positioning speeds up to 140 m/min, cutting head acceleration up to 12 m/s², and superior process stability.

Laser sources 3–15 kW, acceleration up to 12 m/s², ByVision Cutting CNC with 21.5-inch touch panel and BySoft suite.

High-Dynamics ByCut Star and BySprint Systems

High-dynamics ByCut Star, ByCut Smart, and BySprint Fiber cutting systems utilizing linear drive motors and advanced path optimization algorithms. Designed for non-stop industrial production of complex sheet components with combined axis velocity up to 170 m/min and clean edge quality.

Combined axis velocity up to 170 m/min, automatic Nozzle Changer, BySoft Cell Control software integration.

ByTube Star 2D/3D Tube Laser Cutting Systems

Automated ByTube Star 130 and ByTube Star 220 tube laser processing systems. Capable of cutting round, square, rectangular tubes and open structural profiles up to 220 mm diameter, with optional 3D tilt cutting head up to ±45° for precise weld seam beveling and unloading parts up to 8 meters.

Tube OD 10–220 mm, profiles up to 200×200 mm, raw bundle length up to 8.5 m with automated bundle loader.

Xpert Pro High-End Hydraulic Press Brakes

Premium Bystronic Xpert Pro hydraulic press brake series with bending forces from 100 to 320 tonnes and bend lengths 3100 to 4300 mm. Features patented real-time Dynamic Crowning hydraulic bed deflection compensation and LAMS (Laser Angle Measurement System) optical angle measurement.

Bending force 100–320 t (tandem up to 640 t), LAMS laser angle control, ByVision Bending CNC with full 3D simulation.

ByBend Smart, ByBend Star and Xcite Press Brakes

Reliable and ergonomic electro-hydraulic and electric press brakes including ByBend Smart, ByBend Star, Xcite, and compact mobile Xpert 40/80 units for rapid tooling changeover, low energy consumption, and high precision bending of intricate sheet components.

Force 40–300 t, bending speed up to 25 mm/s, Energy Saver hydraulics, multi-axis backgauge system.

ByJet Smart and ByJet Pro Waterjet Cutting Centers

Precision ByJet waterjet cutting centers for cold machining of metals, titanium, ceramics, stone, armor glass, and composites up to 200 mm without heat-affected zones.

Features ByPump high-pressure intensifiers up to 4000/6000 bar and 3D taper-compensating cutting heads with precision abrasive metering.

ByPump pressure up to 6000 bar, cutting thickness up to 200 mm, 3D CNC head with automatic taper control.

Bystronic Laser Optics, Protection Glasses, and Nozzles

Genuine Bystronic laser optical components: bottom protective window 10045746, top protective window 10046110, collimating lens 10162577, focusing lens 10119402, HK/NK copper cutting nozzles, ceramic nozzle holders, and capacitive height sensor cables for optimal beam delivery.

Genuine part numbers 10045746, 10046110, 10162577, 10119402. Optics, nozzles, and ceramic holders.

ByTrans, BySort, and ByTower Automation & Storage

Modular Bystronic plant automation systems: ByTrans Cross shuttle loading/unloading stations, BySort robotic part sorting and stacking cells, ByTower compact vertical cassette storage, and automated sheet warehouse systems integrated with BySoft Suite and ERP networks.

Sheet load cycle from 40 s, cassette capacity up to 3000 kg, seamless ERP/MES connectivity via BySoft.

Hydraulics, Servo Drives, and ByVision CNC Modules

Hydraulic system components, Hoerbiger and Bosch Rexroth proportional valves, cylinder seal kits, multi-axis servo drives, Heidenhain optical linear scales, industrial IPCs, and ByVision operator panels for Bystronic sheet processing machinery.

Rexroth/Hoerbiger valves, Heidenhain encoders, servo amplifiers, and industrial power supplies.

Technical Inputs for Bystronic Machine & Spare Parts Sizing

For machinery sizing: material grade and thickness (mild steel, stainless steel, aluminum alloys, copper, brass, titanium), sheet format (3000×1500, 4000×2000, 6200×2500, 8000×2500 mm), tube outer diameter and wall thickness, press brake bending force (tonnes) and bend bed length (mm).

For spare parts ordering: machine serial number, OEM part number (10045746, 10046110, 10162577, 10119402), optical component marking code, or nameplate photograph.

Genuine Spare Parts and Consumable Elements

We supply genuine top and bottom optical protective windows, By-Optics and SSC collimation and focusing lenses, HK/NK/EKI copper cutting nozzles, ceramic insulating rings, capacitive sensor cables, Hoerbiger/Rexroth proportional hydraulic valves, cylinder seal kits, multi-axis servo motors, Heidenhain linear encoders, and ByVision CNC hardware modules.

By-Optics Adaptive Optical Technology and BeamShaper Beam Profiling

Bystronic ByStar Fiber cutting systems feature the BeamShaper adaptive beam shaping system. The mechanism dynamically modulates laser intensity profile and focus spot diameter based on material grade and sheet gauge.

This enables high-speed nitrogen cutting on thin sheets with clean edges, while switching seamlessly to thick carbon steel up to 50 mm by producing a wide kerf with efficient molten slag ejection without overheating the cutting head assembly.

Dynamic Crowning Real-Time Compensation in Xpert Pro Press Brakes

Bystronic Xpert Pro press brakes incorporate a dynamic hydraulic crowning system operating with closed-loop feedback. Precision hydraulic cylinders integrated within the lower beam dynamically generate a counter-deflection profile that mirrors upper beam deflection under load.

Combined with the LAMS optical laser angle measurement system, this ensures angle consistency and part straightness across the entire bending bed length.

Thermal-Free Cold Machining with ByJet Waterjet Cutting Centers

ByJet Smart and ByJet Pro waterjet cutting centers operate at pressures up to 6000 bar generated by ByPump high-pressure intensifiers with ceramic plungers.

The cold erosion cutting process handles metals, hardened alloys, titanium, stone, and composite laminates up to 200 mm without heat-affected zones (HAZ), micro-cracks, or residual thermal stresses, eliminating secondary edge finishing operations.

Comprehensive Digital Production Control with BySoft Suite

Bystronic systems are managed through the BySoft Suite ecosystem, integrating BySoft CAD/CAM nesting, Plant Manager production scheduling, and BySoft Cell Control monitoring.

The software calculates optimized tool paths, efficient sheet nesting layouts, and collision-free bending sequences, minimizing material waste and cycle setup times across the entire sheet metal fabrication line.

Submit Technical Inquiry for Machinery or Replacement Parts

Attach your engineering drawings in DXF/DWG/STEP formats, duty specification, or list of required replacement components. Our technical team will prepare an official commercial quotation with performance data, lead times, and scheduled delivery plans for Bystronic equipment.

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