Galileo TP Refrigeration Manufacturing Lines & Systems
Engineered international supply of premium Italian Galileo TP Process Equipment industrial machinery, automated fluid charging stations, and test benches. Comprehensive matching of refrigerant dispensers, helium leak detectors, deep vacuum systems, and ultrasonic tube pinch-off sealers for appliance and HVAC manufacturing plants.
Galileo TP Machinery Portfolio and Automation Systems
Explore the comprehensive range of specialized manufacturing and testing systems below to select parameters and submit your commercial RFQ.
Galileo TP Kion, Certus and Gemini Refrigerant & Gas Charging Machines
Galileo TP automatic charging stations provide high-precision dosing of refrigerants, oils, and gases for refrigerators, chillers, heat pumps, and automotive HVAC lines. Engineered for HFCs, flammable hydrocarbons (R290, R600a), and CO2 (R744) per ATEX standards.
Coriolis mass flow meters and servo cylinders ensure precise repeatability at high line speeds.
Dosing accuracy from ±0.5 g; charging speed up to 100 g/s; ATEX Zone 1/2 for R290/R600a; automatic density compensation.
Galileo TP ProbHe Helium and Hydrogen Leak Detection Systems
Galileo TP ProbHe automated leak detection systems deliver non-destructive testing for heat exchangers, compressors, AC coils, and refrigeration loops. The cycle combines evacuation, gross-leak nitrogen testing, helium tracer gas injection, and mass spectrometry inside a sealed vacuum chamber.
Sensitivity threshold down to 1×10⁻⁷ mbar·l/s; automated evacuation and charging; integrated HeliSniff sniffing probes.
Galileo TP Herec K and Herec P Helium Recovery Systems
Galileo TP Herec K and Herec P helium recovery systems collect, purify, compress, and recycle tracer helium gas back into production testing loops. The unit recovers helium exhausted from testing chambers, filters out oil and moisture, and re-compresses it into high-pressure storage vessels.
Helium recovery rate up to 98%; storage pressure up to 40 bar (Herec K) and 200 bar (Herec P); continuous gas purity monitoring.
Galileo TP Vortex and Evac Station High-Vacuum Circuit Evacuation Systems
Galileo TP Vortex multi-port evacuation stations and rotary carousels provide deep dehydration and air evacuation from refrigeration circuits prior to chemical charging. Equipped with two-stage rotary vane pumps and Roots boosters, they achieve rapid pump-down and stable ultimate vacuum.
Ultimate vacuum down to 1×10⁻³ mbar; automated pressure decay monitoring; explosion-proof options for flammable gases.
Galileo TP UWM Ultrasonic Copper Tube Pinch-Off and Sealing Systems
Galileo TP UWM ultrasonic cold welding equipment delivers rapid pinch-off, hermetic sealing, and mechanical cutting of copper and aluminum process tubes following refrigerant charging.
Flameless ultrasonic sealing is essential for lines using flammable hydrocarbons R290 and R600a, eliminating open flame risks.
Cycle time under 1.0 s; tube diameters 4 to 12 mm; integrated weld height and acoustic energy process control.
Galileo TP RunTest Electrical Safety and Operational Performance Test Benches
Galileo TP RunTest automated testing stations provide end-of-line electrical safety verification and dynamic functional testing of assembled HVAC appliances.
The system performs Hipot dielectric tests up to 5 kV, ground continuity, leakage current analysis, and records compressor motor operating stability.
Hipot test voltage up to 5000 V; ground bond current up to 30 A; direct test result streaming to GEDA quality servers.
Galileo TP Quick Couplers, Dosing Guns and Process Safety Accessories
Galileo TP precision charging guns, process couplers, and dry-break quick couplings ensure leak-free and repeatable connection to appliance service ports. The zero-loss valve geometry minimizes refrigerant emissions during disconnects, while mechanical locks prevent accidental uncoupling.
Fluid loss on disconnect under 0.05 cc; rated pressure up to 60 bar; chemical-resistant FKM/FFKM elastomer seals.
Galileo TP GEDA Production Data Acquisition and SCADA Quality Platform
Galileo Equipment Data Acquisition (GEDA) software suite integrates all Galileo TP manufacturing and testing cells across the factory floor into a unified network.
It logs real-time evacuation curves, fluid dosing masses, leak ratings, and electrical test metrics, linking every parameter to the unit barcode.
Centralized quality certificate archiving; OPC UA and SQL connectors for MES/ERP integration; predictive maintenance.
Galileo TP Rotary Vane Vacuum Pumps, Boosters and Pirani Gauges
Galileo TP Modular and Vacsound two-stage rotary vane vacuum pumps are engineered for industrial duty in evacuation and leak-testing lines. They feature high water vapor tolerance via gas ballast valves, low noise levels, and forced lubrication for continuous operation.
Pumping speeds from 16 to 300 m³/h; synthetic vacuum oils; replacement exhaust mist filters and digital Pirani gauges.
Galileo TP Calorimeter Test Benches for Compressor Performance Evaluation
Galileo TP calorimeter test benches are engineered for R&D laboratories and factory certification of hermetic compressors.
The system accurately measures cooling capacity, electrical power draw, coefficient of performance (COP), and flow rates across temperature envelopes per ISO 917 and EN 13771 standards.
Cooling capacity measurement accuracy within ±1.0%; chamber temperature stability within ±0.1 °C; full ISO/EN test reporting.
Delivery Terms, Supply Conditions and Technical Verification
We arrange direct trade supplies of genuine Galileo TP Process Equipment S.r.l. industrial machinery and replacement assemblies under foreign trade contracts.
Specific price quotations, manufacturing lead times, and dispatch logistics are calculated individually during the commercial proposal phase based on customer specifications, equipment serial numbers, or RFQ parameters.
Direct international supplies; flexible contract payment terms; full shipping documentation and compliance certification.
Engineering Sizing and Process Integration of Charging & Testing Cells
When designing high-speed assembly lines using Galileo TP systems, cycle time balancing, dosing mass accuracy, and hazardous area safety compliance are thoroughly evaluated.
For flammable hydrocarbon refrigerants R290 and R600a, explosion-proof Kion stations engineered to ATEX standards are implemented with integrated ventilation hoods and Cerberus X1 gas sensors.
For final process tube closing, UWM ultrasonic welding guns with titanium sonotrodes achieve hermetic cold seals in under one second. In helium testing loops, Herec K recovery buffer vessels are dimensioned to minimize tracer gas operational expenditure.
Maintenance Services and Consumable Spares Supply
To ensure sustained dosing repeatability and vacuum integrity on Galileo TP assembly lines, periodic renewal of chemical-resistant FKM/FFKM elastomeric O-rings in dosing guns and process couplers is recommended.
In ProbHe mass-spectrometer leak test chambers, calibration against internal calibrated leak standards and cleaning of oil vapor traps are routinely performed. In Modular rotary vane pumps, synthetic vacuum fluid levels are monitored, and exhaust mist filter cartridges are renewed.
We supply genuine dosing cylinder seal kits, UWM sonotrodes, high-pressure solenoid valves, and digital Pirani gauge transmitters.
High-Precision Refrigerant and Flammable Gas Dosing Technology
Galileo TP charging machines implement combined dynamic mass measurement utilizing Coriolis mass flow meters and servo-driven positive displacement cylinders. 5 grams.
When handling propane R290 and isobutane R600a, all valving and electrical circuits adhere strictly to ATEX explosion safety standards.
Helium Leak Detection in ProbHe Vacuum Chambers
ProbHe testing complexes utilize sector-field mass spectrometry to detect helium tracer ions, offering the highest sensitivity among industrial non-destructive testing methods. The refrigeration circuit is placed within a sealed vacuum vessel and charged with helium under test pressure.
Any tracer gas escaping through micro-fissures into the vacuum chamber is detected instantaneously, preventing field refrigerant leakage.
Closed-Loop Helium Recovery and Purification via Herec K
For large-scale appliance plants with high production throughput, helium consumption represents a major operational cost.
Herec K recovery systems reclaim up to 98% of exhausted tracer gas, removing moisture, ambient air, and lubricant mists through multi-stage coalescing filters and desiccant beds, returning high-purity helium directly to the charging circuit.
Flameless Ultrasonic Tube Pinch-Off and Sealing with UWM
UWM ultrasonic welders generate 20 kHz acoustic vibrations delivered through a precision-tuned titanium sonotrode to the copper charging tube. Acoustic energy and mechanical force induce solid-state atomic diffusion between metal surfaces without reaching melting temperatures.
8 seconds without open flames in flammable gas environments.
End-to-End Digital Traceability with GEDA Quality Platform
The GEDA (Galileo Equipment Data Acquisition) software suite connects all production stations into a centralized industrial data repository.
Evacuation curves, charged gas masses, insulation breakdown values, and leak spectrometer readings are permanently linked to the unit barcode, ensuring flawless quality control and audit compliance.
International Supply Terms
Supply of genuine Galileo TP equipment and replacement tooling is conducted under official international trade contracts with complete shipping documentation, certificates of conformity, and factory inspection records.
Export customs clearance, freight insurance, and multimodal logistics guarantee reliable delivery. Precise commercial quotations and delivery schedules are established during individual RFQ processing.
