IBAG Switzerland AG High-Frequency Motor Spindles and CNC Units
Industrial catalog of IBAG Switzerland AG high-frequency HF and HT motor spindles, STAR Collection micro spindles, and control systems.
IBAG High-Frequency Motor Spindles HF Series
Selection of IBAG HF high-frequency motor spindles engineered for ultra-high-speed milling, precision engraving, and grinding. Units reach rotational speeds up to 80000 rpm with automatic HSK and ISO tool interfaces. Integrated sensors continuously track bearing temperature and axial displacement.
- Series HF 50, HF 60, HF 80, HF 100, HF 120, HF 150, HF 170 in compact diameters
- High-speed die and mould milling, fine engraving, and internal precision grinding
- Rotational speeds up to 80000 rpm, tool holders HSK-E25, HSK-E40, HSK-A63, ISO
- Ceramic hybrid ball bearings, clamping collets, thermal and vibration sensors
IBAG High-Torque Motor Spindles HT Series
IBAG HT high-torque motor spindles deliver robust performance for heavy-duty milling of titanium alloys, high-strength steels, and structural parts. A rigid hybrid bearing arrangement withstands intense radial cutting forces. Closed-loop liquid cooling preserves strict shaft thermal alignment.
- Series HT 80, HT 100, HT 120, HT 140, HT 170, HT 200, HT 250 rigid spindle bodies
- Heavy roughing and profiling of titanium forgings, tool steels, and superalloys
- Operating speeds from 6000 to 30000 rpm, sustained continuous cutting torque
- Replaceable shaft cartridges, disc spring assemblies, hydraulic tool unclamping
IBAG STAR Collection Micro Spindles for Swiss Lathes
IBAG STAR Collection high-speed micro spindles are engineered for direct integration into tool blocks of Swiss-type CNC sliding head lathes. Ultra-compact outer diameters from 16 to 33 mm provide access to confined workspaces. Collet runout below 1 micron ensures micro-machining accuracy.
- STAR Collection series with mounting diameters of 16, 19, 20, 22, 25, 33 mm
- Micro-milling, deep cross-drilling, and engraving on STAR Swiss CNC lathes
- Spindle speeds up to 80000 rpm, precision micro collets type D and MEGA ER
- Built-in synchronous micro-motors, hybrid ceramic bearings, air purge seals
IBAG Angle Heads and Right-Angle Machining Attachments
IBAG precision angle heads expand machining flexibility by enabling horizontal routing inside deep pockets and side faces. The automated Pick-Up docking interface allows rapid tool-free aggregate changes. Precision spiral bevel gears minimise acoustic noise and operational vibration under load.
- Angle Heads Pick-Up attachments, fixed 90-degree and adjustable angle units
- Side boring, deep interior pocket milling, and undercut cavity profile routing
- Rigid taper clamping inside spindle nose, spiral ground bevel drive gear sets
- Precision spindle shaft bearings, sealing labyrinths, output collet chucks
IBAG Frequency Converters, Drives and Spindle Chillers
IBAG Supplies peripheral systems guarantee dependable operation for high-frequency motor spindles across all CNC cycles. Digital frequency converters precisely manage rotational vector speed and torque. Closed-loop chillers and air-oil lubrication packs prevent overheating of bearings.
- Dedicated high-frequency digital drive inverters, chillers, and oil-air units
- Power supply and thermal regulation of high-speed spindles on CNC machine tools
- Vector frequency regulation up to 3,000 Hz, digital coolant flow monitoring
- Power IGBT output modules, fluid circulation pumps, heat exchangers, injectors
IBAG MultiSpindleControl Systems and Custom Spindle Drives
IBAG MultiSpindleControl systems coordinate the simultaneous operation of up to 16 motor spindles on a single CNC platform. The centralized architecture continuously monitors individual load, vibration, and thermal levels. Customized drives serve high-precision test benches and automation.
- MultiSpindleControl platforms coordinating up to 16 motor spindles at once
- Multi-spindle synchronous milling, automated robotic cells, and test benches
- Independent digital current, thermal, and vibration feedback on every channel
- Multi-channel bus interface boards, industrial fieldbus cables, relay racks
IBAG High-Frequency Motor Spindles Overview
IBAG high-frequency motor spindles for CNC machining centers, automated grinding machines, and precision lathes.
Swiss manufacturer IBAG Switzerland AG produces high-performance motorized spindle units across HF and HT series for ultra-high-speed milling of metals, aerospace titanium, dies, and advanced materials.
Units feature hybrid ceramic bearings, closed-loop thermal stability, and automatic tool change interfaces including HSK and ISO.
Selection Parameters for Spindles and Tool Interfaces
Selection of IBAG high-speed motor spindles requires evaluating required cutting torque, continuous operating speeds up to 80000 rpm, structural spindle diameter, and tooling interfaces.
High-speed mould finishing applications utilise compact HF units with HSK-E40 or HSK-E25 tooling, whereas heavy roughing cuts on titanium forgings benefit from HT high-torque series with high structural rigidity.
Engineering Architecture and Ceramic Hybrid Bearings
IBAG motor spindles incorporate precision ceramic hybrid ball bearings with calibrated preloads to minimise rotational friction and heat build-up. The balanced rotor design and integrated air-purge sealing protect the spindle interior from coolant ingress and fine particulate contamination.
High-efficiency internal stator cooling circuits maintain continuous thermal equilibrium during full-duty operation.
STAR Collection Micro Spindles for Sliding Head Lathes
STAR Collection micro spindles with outer diameters from 16 to 33 mm are purpose-designed for mounting in the tooling blocks of STAR Swiss-type CNC lathes.
The compact direct-drive spindle heads achieve operating speeds up to 80000 rpm with radial runout under 1 micron, enabling micro-drilling, milling, and fine threading without workpiece transfer or second-operation setups.
Pick-Up Angle Heads and Machining Attachments
IBAG Angle Heads attachments expand standard multi-axis machine tools to perform side milling and deep-cavity boring operations. The automatic Pick-Up docking interface facilitates seamless tool changer handling.
Ground spiral bevel gears transmit torque smoothly with reduced vibration, providing high cutting performance inside restricted workspaces.
MultiSpindleControl Systems and Centralized CNC Integration
IBAG MultiSpindleControl units provide centralized digital monitoring and coordinated speed control for up to 16 motor spindles operating on a single production line.
The control architecture continuously evaluates individual motor currents, temperature thresholds, and vibration levels, interfacing seamlessly with host CNC controllers and automated robotic cells.
IBAG and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of IBAG and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.
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Documents and sources
- IBAG Group Official Profile — Manufacturing and Spindle Technology
- IBAG Motor Spindles Catalog — HF and HT Series Specifications
- IBAG STAR Collection Micro Spindles for Swiss Lathes
- IBAG Angle Heads and Right-Angle Milling Attachments
- IBAG Supplies — Spindle Converters, Chillers and Lubrication
- IBAG MultiSpindleControl Multi-Spindle Management Systems
