HSD Mechatronics / HSD S.p.A. Electrospindles and CNC Heads

Industrial catalog of HSD Mechatronics / HSD S.p.A. automatic tool change spindles, 2-axis heads, and boring units for CNC machining centers.

HSD Electrospindles with Automatic Tool Change ATC

HSD automatic tool changer electrospindles for CNC machining centers processing metals, composites, wood, and advanced plastics. Series ES915, ES929, ES951, and ES1000 deliver power from 3.8 kW to 46 kW up to 20,000 rpm. Units feature vibration monitoring and HSK or ISO holders.

Series ES915, ES929, ES951, ES1000, ES505
Machining of metals, aluminium alloys, wood, and composites
Power from 3.8 kW to 46 kW, speeds up to 20,000 rpm
Replacement shaft kits, precision bearings, collets, sensors

HSD Manual Tool Change Electrospindles MTC

HSD MT series manual tool change electrospindles for routing and edge processing CNC machinery. Compact profiles from 73 mm diameter provide high structural rigidity under radial cutting loads. Integrated ER25, ER32, and ER40 collet chucks handle intensive milling operations.

MT1055, MT1073, MT1090 series
Panel routing, edge trimming, grooving, and signmaking
Power ratings from 1.5 kW to 9.2 kW, high operating speeds
Collet clamping nuts, precision bearings, fan impellers

HSD 1- and 2-Axis Milling Heads for 5-Axis CNC Centers

Selection of HSD 1-axis and 2-axis direct drive fork-type heads with hydraulic brakes and high-resolution encoders for 5-axis CNC machining. Series HST and HS enable endless C-axis rotation and A-axis tilting. Direct torque drives deliver rapid dynamic acceleration and repeatability.

HST610, HST810, HST910, HS300, HS450, HS655 series
Continuous 5-axis simultaneous contouring of complex parts
Axis A tilt up to ±120 degrees, endless C-axis rotation
Torque direct motors, hydraulic axis clamping, rotary scales

HSD Right-Angle and Variable-Tilt Machining Aggregates

HSD machining aggregates mount directly to the spindle nose to execute horizontal drilling, deep pocketing, and angled saw cuts. High-grade Avional aluminium alloy bodies combine light weight with rigid alignment. Lifetime lubrication ensures maintenance-free bevel gear operation.

Fixed 90-degree, Tilting ±90-degree, Wiper, and blade units
Horizontal boring, mortise pocketing, and underside routing
Tool interfaces HSK and ISO, ER collets, blade arbors to 250 mm
Bevel gears, precision spindle bearings, rotary drive pins

HSD Multiple-Spindle CNC Boring and Drilling Heads

HSD multiple-spindle boring blocks BHC and BHZ deliver maximum drilling output in wood panel and furniture manufacturing. Independent pneumatic spindle selection with standard 32 mm pitch speeds up hole drilling patterns. Integrated saw blades swiftly cut horizontal grooving slots.

BHC32, BHC36, BHC42, BHZ5, BHZ17, BHZ25, BHZ29 series
Vertical and horizontal boring in particleboard, MDF, and plywood
Independent pneumatic deployment with modular 32 mm grid pitch
Pneumatic drive pistons, spindle sleeves, timing drive belts

HSD CNC Rotary Tables, C-Axes and Smart Motors

HSD RCT rotary tables and C-axes introduce extra positioning degrees of freedom for multi-sided workpiece milling in a single setup. Synchronous smart motors with integrated drives deliver smooth axis positioning. Heavy-duty hydraulic clamping holds rotary axes firmly under cut.

RCT, RBT, RBM, RHT series rotary tables, C-axes, SM motors
Rotational positioning of workpieces and aggregate angle heads
Industrial fieldbus protocols EtherCAT, CANopen, rotary encoders
Hydraulic disc brakes, dual-lead worm gears, integrated drives

HSD Electrospindles and Mechatronics Overview

HSD automatic tool changer electrospindles for CNC machining centers processing metals, composites, wood, and advanced plastics. Italian manufacturer HSD S.p.A. produces high-performance motorized spindles across ES915, ES929, ES951, and ES1000 lines.

The product range delivers cutting speeds up to 20,000 rpm, ceramic bearings, vibration monitoring, and precision tool interfaces including HSK and ISO holders.

Selection Criteria for Spindles and 5-Axis Heads

Selection of HSD 1-axis and 2-axis direct drive fork-type heads with hydraulic brakes and high-resolution encoders for 5-axis CNC machining. Sizing criteria focus on cutting torque curves, operating speed ranges, structural housing rigidity, and multi-axis kinematics.

High-duty five-axis gantry machines benefit from compact HST610 and HST810 direct torque drive heads with endless rotation.

Architecture and Thermal Stability of ES10Line Series

The ES1000 electrospindle line with 202 mm body diameter is engineered for intensive milling on vertical machining centers. Closed-loop liquid cooling across the housing and stator maintains stable thermal equilibrium under continuous heavy duty.

The modular shaft kit design enables fast replacement of bearing assemblies without extended machine downtime.

Direct Torque Drive Kinematics in Two-Axis Heads

Two-axis articulated fork heads powered by direct drive torque motors eliminate backlash inherent in conventional gearboxes. Continuous C-axis rotation and wide A-axis angular travel provide unrestricted 5-axis tool positioning.

High-pressure hydraulic brakes lock rotational axes rigidly during heavy metal roughing cuts.

Boring Units and Right-Angle Machining Aggregates

BHC and BHZ drilling blocks maximize hole-making throughput in panel processing via independent pneumatic spindle deployment.

Right-angle aggregates made from aerospace Avional aluminium alloy mount directly to the spindle nose, expanding three-axis machines to perform horizontal machining without workpiece repositioning.

Fieldbus Communication and Machine Controller Integration

HSD spindles and smart motors interface with CNC controllers via EtherCAT, CANopen, and Profinet networks for real-time condition monitoring.

Integrated synchronous servo motors automate rapid repositioning of auxiliary machine axes, improving operating reliability and streamlining production line changeovers.

HSD Mechatronics / HSD S.p.A. and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of HSD Mechatronics / HSD S.p.A. and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.