Berghof Membranes — Industrial Tubular Ultrafiltration Membrane Modules
Global supply of industrial external tubular ultrafiltration membrane modules and systems by Berghof Membranes (Germany / Berghof Group). Product lines include HyperFlux, biomimetic Ridge-M, industrial MO modules, and automated B-SMART filtration skid units engineered for demanding wastewater streams by SpareX.
HyperFlux Tubular Ultrafiltration Low-Fouling Membrane Elements
Berghof HyperFlux tubular UF membranes are engineered from low-fouling PVDF and PES cast onto dual support layers. Internal channel diameters of 5.5, 8.0, and 12.7 mm maintain steady permeate flux under high solids. The technology handles challenging chemical streams and landfill leachate streams.
- Tubular channel diameters of 5.5, 8.0, and 12.7 mm optimized for variable solids loads
- Chemically robust PVDF and PES polymers with cut-offs from 5 to 100 kDa and 30 nm pore sizes
- High tensile mechanical strength withstanding operating feed pressures up to 10 bar
- Replacement tubular bundles, feed distributor inserts, and chemical-resistant EPDM seals
Ridge-M Biomimetic Sharkskin Micro-Structured Tubular Membranes
Ridge-M membranes incorporate sharkskin-inspired micro-ridges to induce localized boundary turbulence. The uneven shear stress distribution prevents boundary cake layer accumulation on the inner wall. Average permeate flux increases by up to 50% while operating energy consumption decreases by 33%.
- Longitudinal sharkskin-inspired micro-ridges generating continuous near-wall turbulence
- Average permeate flux capacity increase up to 50% without altering skid footprints
- Reported 33% reduction in recirculation pumping power and overall energy demand
- Replacement Ridge-M tubular cartridges, flow retainers, and precision manifold couplings
MO Series Industrial Tubular Membrane Modules MO43, MO63, MO83
Industrial modules across MO43, MO63, and MO83 lines come in a standardized 3-meter length for compact skid integration. Robust housings made from PVC-U, PVDF, and stainless steel withstand elevated crossflow pressures. Single-module membrane areas range from 6.4 up to 27 square meters.
- Standardized 3000 mm installation length across 4, 6, 8, and 10 inch module diameters
- Effective ultrafiltration surface area ranging from 6.4 to 27 m2 per industrial assembly
- Pressure housing options engineered in PVC-U, PVDF, and custom stainless steel alloys
- Victaulic clamp couplings, permeate discharge adaptors, thrust rings, and FKM gaskets
External Tubular MBR Systems and Intelligent B-SMART Skid Units
Berghof external MBR systems locate tubular membrane trains outside the bioreactor for direct service access and automated CIP. The architecture accommodates biomass concentrations up to 25 g/L without fouling risks. B-SMART skid units optimize crossflow velocity and backwash intervals.
- External skid layout placing membranes outside the tank for unobstructed service access
- Dependable operation under heavy mixed liquor suspended solids MLSS from 15 to 25 g/L
- Automated B-SMART control algorithms monitoring loop differential pressure in real time
- Crossflow circulation pumps, magnetic flowmeters, pneumatic CIP valves, and headers
Tubular Modules for Landfill Leachate & High-Fouling Effluent
Berghof tubular ultrafiltration modules are purpose-built for highly contaminated landfill leachate and digestate treatment. The systems reliably eliminate suspended solids and macromolecular organics upstream of reverse osmosis. This protects downstream stages and secures ZLD compliance.
- Direct purification of landfill leachate, anaerobic digestate, and chemical streams
- High-efficiency rejection of macromolecular COD, free emulsified oils, and colloids
- Proactive biofouling mitigation protecting downstream reverse osmosis stages
- Replacement tubular bundles, chemical CIP connection ports, and acid-proof gaskets
Replacement Membrane Bundles, Gasket Kits & Routine Maintenance
We deliver Berghof replacement membrane blocks along with complete EPDM and FKM gasket kits. Our field engineers conduct seating defect inspection, remove spent bundles, and align new elements. All service operations follow standard maintenance guidelines and include full documentation.
- Supply of standard Berghof membrane assemblies and complete elastomer seal kits
- Field inspection of housing seating surfaces, crossflow flanges, and skid pipework
- Professional removal of exhausted modules and precise alignment of new elements
- Torque wrench bolt tightening, hydrostatic pressure validation, and formal signoff
Industrial Tubular Membrane Separation Systems & Elements Berghof Membranes
German manufacturer Berghof Membrane Technology GmbH engineers high-performance external tubular ultrafiltration membranes and modules for demanding industrial wastewater and process streams.
The equipment delivers dependable separation across landfills, dairy plants, chemical factories, and resource recovery projects worldwide with over 2000 reference installations.
The product portfolio spans low-fouling HyperFlux tubular membranes with 5.5, 8.0, and 12.7 mm channel diameters, biomimetic Ridge-M modules delivering 50% higher flux and 33% energy savings, standardized 3-meter MO industrial assemblies, and modular B-SMART skid units engineered for harsh biological and chemical effluents.
Engineering Selection and Hydrodynamic Modeling of Berghof Modules
Selecting Berghof membrane modules requires evaluating solids loading, crossflow velocity, chemical compatibility, and required permeate flux rates.
Accurate projection modeling guarantees balanced crossflow velocity distribution across all filtration loops and minimizes concentration polarization risks under variable high-COD organic loadings.
SpareX engineers deliver comprehensive sizing reviews, membrane vessel cross-flow calculations, and procurement support for replacement elements, interconnectors, and end cap seals. Every delivery includes manufacturer documentation, assembly blueprints, and international logistical coordination.
Berghof Membranes and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Berghof Membranes and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.
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Documents and sources
- Berghof Membrane Technology overview — tubular ultrafiltration membranes and Berghof Group structure
- Tubular ultrafiltration membrane platform — technical features and performance
- HyperFlux membrane family — low-fouling PVDF and PES tubular ultrafiltration elements
- Ridge-M biomimetic technology — sharkskin micro-ridges and reduced energy consumption
- Industrial tubular UF modules — standard configurations and housing materials
- B-SMART UF skid systems — external crossflow filtration and intelligent controls
- B-CARE service program — engineering support, pilot trials, and membrane maintenance
