Industrieregler industrial level sensors, flow meters and process controllers

Technical catalog of Industrieregler process instrumentation: float switches, continuous level transmitters, non-contact ultrasonic sensors, flow meters, and microprocessor controllers.

Industrieregler side-mounted float level switches

Side-mounted float switches from Industrieregler provide discrete level detection in process vessels, power generation tanks, and fluid containers. An internal permanent magnet in the float operates a sealed reed switch through the non-magnetic stainless housing.

Stainless steel flange and thread connections engineered for heavy industrial vessels
Hermetically sealed reed contact mechanism with complete galvanic electrical isolation
Stable operation across broad thermal boundaries without mechanical contact wear
Selection of replacement floats, pivot linkages, and contact modules via nameplate code

Industrieregler continuous float level transmitters

Vertical float level transmitters by Industrieregler deliver continuous liquid level monitoring for process tanks and storage silos. A magnetic float travels along a guide tube, transmitting accurate position data to an internal reed chain or transducer module.

Stainless steel and chemical alloy guide tubes tailored to vessel installation depths
Direct conversion of float position into standardized analog current loop signals
Optional integrated Pt100 temperature sensor inside the guide tube assembly
Selection of replacement guide stems, magnetic floats, and electronic heads by marking

Industrieregler non-contact ultrasonic level transmitters

Non-contact ultrasonic level sensors from Industrieregler determine liquid and sludge levels by analyzing acoustic pulse transit times. The microprocessor controller translates echo delays into accurate volume or level data without any direct contact with process fluids.

Non-contact acoustic principle prevents buildup, crystallization, and probe corrosion
Integrated automatic temperature compensation preserves accuracy across shifting climates
Configurable analog current loop outputs combined with independent alarm trip relays
Selection of acoustic transducers, mounting brackets, and remote electronics units

Industrieregler vibrating fork level switches

Vibrating tuning fork level detectors by Industrieregler deliver boundary level switching for powders, granular solids, and bulk materials in silos and hoppers. A piezoelectric drive induces oscillation in the fork, which is damped when covered by material, triggering output relays.

Solid-state design without mechanical pivots eliminates mechanical wear and jamming
Reliable trip performance on dry powders, chemical pellets, cement, and bulk grain
Polished stainless tuning fork profiles suitable for chemical and food processing
Selection of piezoelectric resonance assemblies, driver boards, and mounting sleeves

Industrieregler industrial flow meters and pressure switches

The flow and pressure instrumentation range from Industrieregler covers monitoring requirements in hydraulic, boiler, and water treatment loops. Electromagnetic flow meters and heavy-duty pressure transmitters provide dependable telemetry for automated process controls.

Electromagnetic and turbine flow meters optimized for conductive and pure fluid loops
Heavy-duty pressure switches featuring adjustable deadband and vibration-proof microswitches
Wetted materials designed to withstand hydraulic pressure transients and steam chemicals
Selection of replacement sensing diaphragms, impulse tubes, and mechanical fittings

Industrieregler microprocessor process controllers

Digital process controllers from Industrieregler deliver automated control of temperature, pressure, and tank level loops. Equipped with configurable universal analog inputs, dynamic PID algorithms, and solid-state outputs, they integrate smoothly into industrial control cabinets.

Universal input channels accepting Pt100 RTDs, thermocouples, and standard mA signals
Dynamic PID feedback loops with anti-overshoot algorithms for thermal processing
Fieldbus communication interfaces and relay arrays for supervisory SCADA integration
Selection of processor mainboards, power modules, input terminal blocks, and faceplates

Technical inspection protocol for Industrieregler instrumentation loops

Routine engineering evaluation of Industrieregler measurement loops begins with testing input circuits and transducer electronics. Technicians inspect standardized 4-20 mA current loops using precision process calibrators to detect zero drift, scale non-linearity, and analog signal degradation.

For float level sensors, terminal contact resistance, reed switch continuity, and magnetic field strength are verified. Microprocessor process controllers undergo diagnostic checks of switching power modules, clock frequency stability, and output relay contacts under operational load conditions.

Mounting geometry and alignment of Industrieregler side-mounted float switches

When installing Industrieregler side-mounted float switches on industrial process vessels, precise horizontal alignment between the mounting nozzle and pivot arm is essential.

Liquid turbulence and swirl within inlet zones are mitigated by installing stilling wells or baffle pipes around the float mechanism. Routine maintenance includes cleaning organic deposits, resins, and suspended matter from the float exterior to preserve buoyant balance.

Flange gaskets and internal sealing bellows are inspected for micro-cracks and thermal fatigue.

Calibration and loop verification of continuous float level transmitters

Vertical float transmitters with internal reed chains require regular span verification across the full stroke of the stainless guide stem.

During testing, the magnetic float is moved incrementally across calibrated measurement increments while monitoring the analog loop output on secondary instrumentation. Step resistance jumps or circuit discontinuities indicate defective reed elements or failing protective diode arrays.

Removing scale and sludge from the guide stem ensures smooth float travel without mechanical sticking at tank limits.

Echo filtering and acoustic window configuration for ultrasonic level sensors

Operating Industrieregler ultrasonic level transmitters on vessels with internal obstructions requires dynamic echo window filtering. Technicians configure false echo suppression to mask reflections from structural beams, ladders, temperature probes, and agitator blades inside the tank.

Maintaining transducer face cleanliness is critical: moisture condensation and crystallized dust deposits are mitigated through firmware sensitivity adjustment. Cable shielding and grounding are inspected to block interference from variable frequency motor drives.

Sensitivity tuning and maintenance protocol for vibrating tuning fork switches

Industrieregler vibrating fork level detectors are sensitive to shifts in bulk material density and granular moisture content.

Periodic servicing includes inspecting the tuning fork tines for material accumulation and confirming the resonant oscillation frequency under uninhibited ambient conditions.

Electronics sensitivity thresholds are adjusted to accommodate specific granular sizes and powder fluidity without false alarms. Threaded vessel connections and cable entry seals are inspected to maintain environmental enclosure protection.

PID loop tuning and supervisory SCADA integration of process controllers

Commissioning Industrieregler microprocessor controllers in automation panels involves precise parameterization of proportional, integral, and derivative terms. Control engineers tune loop integration and derivative timing to match vessel thermal inertia, avoiding overshoot and temperature hunting.

Field communication over RS-485 using Modbus RTU is configured for reliable data exchange with supervisory PLC and SCADA stations. Critical trip setpoints and discrete alarm relay configurations are tested under simulated fault conditions.

Industrieregler and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Industrieregler and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.