Hymson Battery Manufacturing and Laser Equipment

Comprehensive manufacturing lines and laser systems by Hymson: single-station cutting and stacking, laser notching and cell assembly solutions.

Hymson Single-Station High-Speed Cutting and Stacking Integrated Machines

Hymson single-station high-speed cutting and stacking machines achieve a cycle time of 0.28s per piece per station. The equipment is engineered for 390 and 590 blade battery formats, integrating unwinding, CCD alignment, cutting, and Z-folding. The unit consumes 30 kW/h with compact floor space.

Production cycle time of 0.28s per piece for 390 and 590 blade cell formats
Cut-after-fixation tooling structure preventing electrode foil burr defects
Machine footprint of 8200x2100x2800 mm with energy consumption under 30 kW/h
Integrated full-dimensional CCD optical alignment and automatic NG rejection

Hymson High-Speed Laser Notching and Electrode Slitting Machines

Hymson high-speed laser notching machines process continuous electrode foil rolls at speeds exceeding 120 meters per minute. High-brightness fiber laser sources deliver clean cutting edges without burrs or molten beads. Dynamic exhaust extraction removes metallic particulates to protect cell purity.

High-speed laser tab forming and slitting line speed exceeding 120 m/min
Minimal heat-affected zone with dynamic galvanometer scanning laser control
Closed-loop web tension regulation with positioning accuracy within ±0.2 mm
Multi-stage closed particulate dust extraction maintaining ISO cleanroom standards

Hymson 175 Series Calendering and Slitting Integrated Machines

Hymson 175 series calendering and slitting systems compact coated electrode powder onto metallic current collectors. The machine reduces electrode thickness while boosting battery volumetric capacity and density. Precision ground rolls and automated winding modules ensure stable roll uniformity.

High-pressure precision calendering improving active layer packing density
Uniform coating density distribution across the entire metallic collector width
Electrode slitting using carbide circular knives with minimal edge stress
Integrated roller runout compensation and continuous surface cleaning modules

Hymson 174 Series Double-Layer Wide High-Speed Coating Machines

Hymson 174 series double-layer coating machines apply battery slurries onto metallic foils with tight weight tolerances. The multi-zone drying chamber evaporates solvents without micro-cracks or blistering. The automated rewinder produces dense rolls ready for downstream calendering operations.

High-precision slot-die coating of cathode and anode active slurries
Multi-stage drying oven with zoned convection heating and airflow control
Strict adherence to coating weight and thickness tolerances across the web
Automated edge guiding system and sensitive web tension regulation

Hymson 104 Series Prismatic Cell Top-Cover Laser Welding Lines

Hymson 104 series automated lines perform laser sealing of prismatic battery top covers and injection pins. Dual-beam ARM laser welding technology achieves production yields exceeding 99.9%. The resulting weld beads resist high internal pressure and vibration under automotive duty cycles.

Laser welding of prismatic aluminum cell cases and top-cover plates
Dual-band composite ARM laser process delivering production yields ≥99.9%
Hermetic sealing of electrolyte injection holes and safety vent assemblies
Inline optical weld seam inspection and real-time porosity monitoring

Hymson HF-A Series Heavy-Duty Fiber Laser Sheet Cutting Systems

Hymson HF-A series heavy-duty laser cutting machines are built for sustained cutting of medium and thick metal plates. The rigid stress-relieved gantry bed absorbs dynamic vibrations at accelerations up to 1.5G. Fiber sources up to 30 kW cut carbon steels, stainless alloys, and aluminum cleanly.

Precision cutting of carbon steels, stainless steel sheets, and aluminum alloys
Fiber laser output options ranging from 3 kW to 30 kW with shuttle pallet tables
High-dynamic servo motion system with 1.5G acceleration and ±0.03 mm accuracy
Dedicated CNC controller featuring automatic anti-collision and thermal compensation

Engineering architecture of Hymson battery and laser equipment

Shenzhen Hymson Laser Intelligent Equipments Co., Ltd. is a premier developer of automated equipment for lithium battery manufacturing and industrial laser processing.

Established in 2008 and listed on the STAR Market, Hymson integrates proprietary fiber laser technology with precision multi-axis motion controls to deliver turnkey production lines for global energy manufacturers.

The structural foundation uses stress-relieved welded gantry frames, zero-backlash linear motors, and high-accuracy machine vision systems. These innovations ensure micron-level repeatability during high-speed electrode handling, tab notching, cell stacking, and enclosure laser welding.

High-speed cutting and stacking technology for blade battery cells

The single-station cutting and stacking integrated machine represents a milestone in middle-stage lithium cell manufacturing. Achieving an industry-leading cycle time of 0.28 seconds per piece per stacking station, the system is designed for large-format 390 and 590 blade battery configurations.

By integrating electrode unwinding, CCD optical positioning, cut-after-fixation tooling, Z-fold stacking, and hot pressing into a single machine footprint of 8200x2100x2800 mm, the equipment prevents handling damage, cuts operating power to 30 kW/h, and ensures strict cell alignment.

Laser notching, electrode slitting and web transport systems

Electrode tab preparation is critical for current collection efficiency and cell reliability. Hymson high-speed laser notching systems utilize high-brightness fiber lasers and dynamic galvo scanners to process moving foil rolls at line speeds exceeding 120 meters per minute.

The process delivers clean tab contours without molten beads or thermal degradation. Integrated multi-stage particulate exhaust chambers remove evaporated metals, maintaining pristine electrode surfaces and protecting separator membranes from puncture risks.

Prismatic cell top-cover laser welding and hermetic sealing

Cell packaging integrity is crucial for automotive and energy storage safety standards. Hymson automated top-cover assembly lines utilize dual-beam adjustable ring mode (ARM) fiber laser technology to hermetically seal aluminum battery casings and covers.

This dual-beam configuration suppresses molten pool spatter, achieving qualified weld yields exceeding 99.9%. Specialized workstations execute seal pin and explosion-proof vent welding with real-time melt depth monitoring to withstand high operating pressures and vibration cycles.

Heavy-duty fiber laser sheet cutting and CNC motion architecture

Beyond battery assembly, Hymson is a technology leader in industrial metal cutting. The HF-A series large-format fiber laser machines are engineered for heavy industrial plate processing across shipbuilding, construction machinery, and rail transit applications.

Equipped with laser power sources from 3 kW to 30 kW and dual exchange shuttle tables, the rigid machine structure handles dynamic accelerations up to 1.5G with positioning accuracy of ±0.03 mm, providing clean dross-free edge quality across carbon steel and stainless alloys.

Spare parts verification and mechanical tooling procurement standards

Sustained continuous manufacturing requires systematic spare parts management. SpareX supports Hymson machinery by verifying replacement components and tooling using machine nameplates, serial numbers, and assembly documentation.

Our catalog provides protective quartz windows, fiber collimators, cutting nozzles, carbide slitting knives, vacuum cups, linear guides, and pneumatic actuators. Each replacement part adheres to strict factory tolerances to guarantee reliable performance.

Hymson and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Hymson and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.