NAGEMA Packaging Machinery and Spare Parts

Technical selection and supply calculations for NAGEMA packaging machines, wrapping equipment, and mechanical spare parts for confectionery packaging lines.

NAGEMA EU series confectionery wrapping machinery

The EU series wrappers are designed for high-speed single and double twist packaging of hard candies, toffees, and jellies in confectionery lines. The machines deliver continuous, reliable wrapper fold execution at rates reaching five hundred units per minute without tearing the film.

  • Double twist wrapping mechanisms with adjustable edge twisting angles
  • Rotary feeding disk units delivering candies smoothly into forming pockets
  • Quick-exchange format plates accommodating diverse candy geometry sizes
  • Precision cam distribution shafts engineered for smooth mechanical timing

NAGEMA EK series continuous cutting and wrapping units

Flagship high-speed EK series machines perform continuous candy rope slicing and double twist wrapping at speeds reaching thirteen hundred pieces per minute. Built for round-the-clock industrial shifts, they operate reliably within integrated confection manufacturing lines.

  • Rotary cutting heads equipped with wear-resistant tungsten carbide blades
  • Rope stabilization mechanisms ensuring consistent product feed thickness
  • Synchronized twist wrapping units with automated wrapper length tracking
  • Centralized lubrication manifolds serving main drive gears and bearings

NAGEMA ST series group collating and stickpack machinery

The ST series machines collate individually wrapped candies into neat rolls or stickpacks followed by outer wrap application. The equipment produces tight, protective multipack bundles that preserve product freshness and resist mechanical impact during retail distribution.

  • Magazine grouping pockets with optical sensors tracking bundle integrity
  • Precision stick feed pushers featuring smooth continuous stroke control
  • Controlled sealing jaws creating neat longitudinal and envelope folds
  • Counting dividers delivering exact candy counts per retail stick package

NAGEMA precision cam assemblies and timing shafts

Kinematic cam pairs and timing distributor shafts define the precise movement profiles of packaging mechanisms. Built from alloy steels with controlled heat treatment, these components provide prolonged service lifetimes under demanding cyclic mechanical acceleration forces.

  • Engineered timing cams controlling gripper travel manufactured from alloy steel
  • Ground distributor shafts with micro-finished bearing journal locations
  • Bevel and spur drive gears with optimized tooth engagement geometry profiles
  • Bronze guide bushings and sliding blocks minimizing friction inside housings

NAGEMA cutting blades and gripper jaw assemblies

Guillotine and rotary cutting knife sets provide clean shearing of packaging film without fraying or dust formation. Gripper jaws and twist fingers secure the wrapping material with calibrated clamping pressure, preventing deformation of delicate candy confectionery bodies.

  • Film cutting blades with carbide tipped edges for prolonged edge sharpness
  • Clamping gripper jaws with knurled or resilient inserts for firm film grip
  • Calibrated return springs delivering consistent cyclic reset force profiles
  • Polished film guidance tracks avoiding static charge and surface dragging

NAGEMA retrofit components and product feeding systems

Modernization packages for NAGEMA installations upgrade legacy mechanical variators and relay panels to modern variable frequency drives and PLCs. Upgraded vibratory bowls and sortation feeder tables deliver steady candy alignment directly into wrapping machines.

  • Adapter mounting flanges enabling seamless installation of modern gearmotors
  • Optical and inductive proximity sensors monitoring position of travel arms
  • Vibratory sorting bowls and feeder chutes manufactured from food grade steel
  • Custom electrical control enclosures featuring programmable automation panels

Kinematic design and operational timing of NAGEMA EU wrappers

NAGEMA EU series confectionery packaging machines rely on a master distribution camshaft coordinating rotary product disks, wrapping grippers, and shearing blades. Regular maintenance requires rigorous inspection of gear backlash and zero axial play across the cam shaft assembly.

Runout exceeding five hundredths of a millimeter causes gripper desynchronization and wrapper tearing at speeds exceeding three hundred cycles per minute. We engineer replacement shims, precision bronze bushings, and rolling bearings to restore factory mechanical tolerances.

Rotary knife heads and cutter alignment on NAGEMA EK1 machines

Continuous rope slicing on NAGEMA EK1 high-speed wrappers operates at cyclic shearing frequencies reaching twenty-two hertz, demanding precise dynamic balance and sharp cutting edges.

Tungsten carbide tipped knife sets maintain cutting geometry throughout lengthy production runs with warm sugar confectionery rope. Knife gap between the rotating blade and stationary anvil requires adjustment within two hundredths of a millimeter followed by locking screw securement.

Replacement cutter sets are selected against original engineering drawings.

Film draw-off mechanisms and print mark synchronization systems

Consistent wrapper registration relative to the candy body relies on tensioning dancer arms and optical print mark sensors. Mechanical machine versions control film feed using ratchet mechanisms with manual pitch adjustment.

Upgrading to modern biaxially oriented polypropylene or metallized foil films requires replacing metal feed rollers with elastomer coated rollers offering controlled friction values.

This prevents film slippage and cumulative pitch error during rapid roll acceleration across continuous packaging cycles.

Maintenance guidelines for timing cams and distributor shafts

Profiled timing cams on NAGEMA machines were manufactured from hardened alloy steel with track hardness ratings reaching fifty-five HRC. Decades of heavy operation introduce natural surface wear along follower contact tracks, causing delayed gripper release or incomplete wrapper folding.

Complete overhauls require track profiling and replacement with newly manufactured cam sectors matching original kinematic acceleration curves. All replacement cams receive fine grinding on critical working tracks.

Format changeover parts for diverse confectionery geometries

Adapting NAGEMA wrapping units to new product dimensions requires swapping format tooling across the packaging path. Changeover packages include pocket disks matching candy dimensions, product guide rails, transfer pushers, and twist gripper pairs.

Fabricating format components from engineering polyamides or stainless steel prevents sugar accumulation and reduces inertia loads on cyclic drive motors. Custom pocket contours prevent jamming of oval candies and ensure smooth delivery into folding stations.

Drive modernizations and digital automation cabinet integration

Replacing legacy PIV mechanical speed variators and electromagnetic clutch brakes with synchronized inverter drives provides flexible throughput modulation matching production flow.

Integrating a programmable automation controller eliminates relay enclosures and allows automatic shutdown when wrapping film expires, jams occur, or safety interlocks open.

We design complete control modernization packages including protective switchgear, operator touch terminals, and frequency converters.

Industrial equipment

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