Komline / Komline-Sanderson Industrial Processing Equipment and Parts

Comprehensive engineering catalogue for Komline / Komline-Sanderson environmental and separation machinery, providing filtration fabrics, heavy shafts, plunger assemblies, and atomizer spares.

Komline-Sanderson Continuous Rotary Drum Vacuum Filters RDVF

Continuous rotary drum vacuum filters RDVF from Komline-Sanderson deliver dependable solid-liquid separation across chemical, pharmaceutical, and food processing lines. The modular drum assembly allows variable speed rotation and tailored vacuum zoning for high washing and dewatering rates.

Sectional drum made of 304 and 316 alloys with variable speed mechanical drive
Interchangeable knife, string, and precoat scraper cake discharge mechanisms
Multi-zone distribution valve head for effective separation of air and liquid
Integrated spray wash headers ensuring uniform cake washing across drum surface

Komline-Sanderson Kompress Series III Belt Filter Presses

Komline-Sanderson Kompress Series III belt filter presses provide heavy-duty mechanical dewatering for municipal biosolids and industrial sludges. The equipment integrates a patented Roto-Kone gravity drainage zone and an adjustable wedge compression section with progressive shear drums.

Two-belt GRS and three-belt G-GRSL configurations suited for high volume flows
Patented Roto-Kone high rate drainage section accelerating free water release
Progressive roller shear profile with corrosion-resistant polyurethane coatings
Automatic pneumatic belt tracking and hydraulic tensioning alignment devices

Komline-Sanderson Paddle Dryer and Thermal Processors

Komline-Sanderson Paddle Dryer and thermal processors perform indirect drying, heating, and cooling for viscous sludges, pastes, and municipal biosolids. Twin counter-rotating shafts equipped with hollow wedge-shaped paddles deliver intimate material blending and high heat flux rates.

Hollow wedge paddles on dual shafts with internal thermal fluid heating circuits
Jacketed trough construction rated for saturated steam or hot thermal oil flow
Vapor-tight shaft mechanical seal assemblies engineered for hazardous products
Integrated exhaust vapor condensation module with wet vent scrubber elements

Komline-Sanderson KS and KSX Heavy-Duty Sludge Plunger Pumps

Komline-Sanderson KS, KSX, and compact KSK series heavy-duty plunger pumps are engineered for transferring thick municipal biosolids and industrial slurries containing rags and large solids. Positive displacement mechanics ensure reliable volume delivery under variable piping head.

Durable alloy plungers sized in 7.5, 9, and 11 inch diameters for high head duty
Large clearance ball check valves allowing smooth passage of suspended solids
Renewable packing gland assemblies with continuous pressurized oil lubrication
Modular Simplex, Duplex, Triplex, and Quadraplex drive shaft arrangements

Komline Gravabelt Series Gravity Sludge Belt Thickeners

Komline Gravabelt GRS and GRSL series gravity belt thickeners deliver rapid pre-thickening for dilute municipal biosolids and industrial waste sludges ahead of dewatering or digestion. The process reduces liquid volume up to five-fold while maintaining exceptionally low power draw.

High strength polyester filter weave belts with antistatic conductive threading
Adjustable polymer furrowing plows opening drainage channels for released water
Stainless steel AISI 304 and 316 drainage pans receiving discharged filtrate
Internal high pressure spray wash bar providing continuous pore regeneration

Komline-Sanderson High-Speed Variable Rotary Atomizers

Komline-Sanderson variable-speed rotary atomizers deliver precision liquid atomization for industrial spray drying towers and semi-dry flue gas desulfurization systems. The direct-drive high-speed atomizer wheel turns viscous feed slurries into a uniform fine mist droplet cloud.

Abrasion-resistant tungsten and silicon carbide nozzle inserts inside the wheel
High-frequency direct drive electric spindle with inverter speed regulation
Self-contained bearing lubrication unit with vibration and temperature sensors
Heavy-duty mounting flange engineered for harsh flue gas chamber atmospheres

RDVF Rotary Drum Vacuum Filter Preventive Maintenance

Continuous operation of Komline-Sanderson rotary drum vacuum filters requires methodical inspection of the rotary distributor head and wear plate interface.

Surface degradation between the bridge blocks and the rotating ring leads to vacuum bleed, reduced cake formation, and increased moisture content in discharged solids.

Periodic maintenance scheduled every 2000 operating hours involves inspecting knife scraper alignment, wire tension, or rubber precoat advance rolls. Internal spray wash headers must be descaled using mild chemical flushes to restore full spray coverage at wash water pressures up to 6 bar.

Replacing worn synthetic seals prevents filtrate bypass into the primary vacuum line.

Belt Tracking and Tensioning Procedures on Kompress Series III

On Komline-Sanderson Kompress Series III belt filter presses, the service life of polyester filter fabric depends upon accurate alignment maintained by the pneumatic tracking system. Angular belt runout exceeding 15 millimeters accelerates edge fraying and damages the stainless steel clipper seam.

Prior to installing replacement filter belts, technicians thoroughly scrub all perforated drums and shear rollers, evaluating the protective polyurethane roller covering.

Pneumatic edge sensing paddles must be verified for smooth limit switch triggering, while hydraulic tension cylinders are calibrated up to 60 N/cm to produce uniform pressure across the slurry wedge dewatering section.

Thermal Shaft and Hollow Paddle Maintenance on K-S Paddle Dryers

Komline-Sanderson Paddle Dryer processors operate under elevated process temperatures and abrasive slurry conditions. Quarterly preventive inspection protocols include testing rotary joints that introduce saturated steam or thermal oil into rotating hollow agitator shafts.

Engineers measure clearance between intermeshing hollow wedge paddles, verifying a minimum running gap of 8 millimeters to eliminate metal interference. Stuffing box packing assemblies and mechanical face seals must be checked for vapor containment.

When synthetic packing displays thermal hardening, it should be renewed with graphite-impregnated braided packing rings.

Check Valve and Plunger Seal Inspection on Heavy-Duty KS Pumps

Heavy-duty Komline-Sanderson KS and KSX positive displacement pumps are built for transferring viscous sludge containing rags and abrasive grit. The primary wear components within the liquid end comprise heavy ball check valves and replaceable iron valve seats.

If pressure pulsations develop or volumetric flow drops, operators open quick-access inspection covers to evaluate ball roundness and seat wear grooves. Plunger seal rings on 7.5, 9, or 11 inch alloy plungers require continuous pressurized oil drip lubrication.

Packing sets should be replaced whenever leakage appears through the bottom drain inspection ports.

Sludge Furrowing and Belt Regeneration on Gravabelt Thickeners

Thickening performance on Komline Gravabelt gravity belt thickeners depends on uniform distribution of chemically flocculated sludge across the active filtration width.

Adjustable polymer furrowing plows slice through the sludge layer, opening drainage furrows that allow free water to percolate rapidly through the polyester mesh weave. Plow heights and working angles are tuned to match sludge floc structure and incoming solids concentration.

High-pressure wash water sprays operating up to 7 bar clean the returning belt underside to prevent fabric blinding. Routine roller alignment checks eliminate belt sagging under heavy cake loads.

High-Speed Rotary Atomizer Wheel Balancing and Inspection

Variable-speed Komline Rotary Atomizer units operate at wheel speeds up to 15,000 RPM inside hot flue gas and spray drying environments.

Trouble-free operation of the direct-drive spindle relies on continuous monitoring of vibration amplitude and bearing temperatures through the dedicated oil lubrication stand.

Technicians inspect wear on tungsten carbide and silicon carbide liquid nozzles, which govern spray droplet size distribution.

Whenever replacement nozzle inserts or new atomizer wheels are mounted, dynamic balancing to grade G 1.0 is required to prevent vibration fatigue on the high-frequency spindle assembly.

Komline / Komline-Sanderson and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Komline / Komline-Sanderson and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.