BOE-THERM industrial temperature control units and TCUs

Industrial temperature control units and TCUs by BOE-THERM (Denmark). Water TCUs TEMP 90XS, 95, pressurized units TEMP 120, 140, 160, high-temperature oil stations TEMP 300, immersion heaters and pumps.

Compact water temperature control units TEMP 90XS

The compact water TCU TEMP 90XS is engineered for direct mold temperature regulation up to 90 °C across standard injection molding lines. The unit combines a fixed 9 kW heating element, submerged circulation pump, and an indirect heat exchanger rated for 50 kW cooling duty.

Precise thermal regulation of process water within working ranges up to 90 °C
Integrated tubular heating assembly providing 9 kW thermal heating capacity
Submerged energy-efficient centrifugal pump for continuous fluid circulation
Compact indirect plate heat exchanger delivering up to 50 kW cooling capacity

Configurable water temperature controllers TEMP 95

The versatile TEMP 95 water TCU series covers process thermal demands up to 95 °C with configurable heating capacities from 4.5 to 36 kW. Units accommodate direct or indirect cooling, an insulated 6-liter fluid reservoir, and solid-state relays for extended heater longevity.

Broad selection of tubular electric heaters ranging from 4.5 kW up to 36 kW
Configurable direct injection or indirect plate heat exchanger cooling loop
Thermally insulated 6-liter reservoir tank ensuring steady process retention
Solid-state switching relays extending electrical heater component lifespan

Pressurized water temperature units TEMP 120

The pressurized TEMP 120 water series extends aqueous thermal regulation up to 120 °C under positive hydraulic loop pressure. Designed for engineering polymer molding and composites, it delivers elevated heat transfer rates without switching the tool loop to thermal oils.

Positive pressure closed hydraulic loop enabling water temperatures to 120 °C
Configurable electric heating stages available from 4.5 kW up to 36 kW total
Significantly higher heat transfer coefficients compared to thermal oil media
Pressure monitoring sensors with automatic air purging solenoid valve system

Magnetic drive water TCU series TEMP 140

The pressurized TEMP 140 water TCU regulates process temperatures up to 140 °C utilizing a sealless magnetic drive pump. Eliminating mechanical shaft seals prevents medium leaks and gland wear during continuous molding operations across precision manufacturing plants.

Sealless magnetic coupled stainless steel pump preventing all mechanical leaks
Pressurized process water regulation reaching working temperatures of 140 °C
Indirect plate heat exchanger assembly delivering high cooling duty up to 120 kW
Compact structural chassis dimensions ideal for installation near machinery

Precision high-temp water controllers TEMP 160

High-temperature pressurized TEMP 160 stations provide precise thermal control of process water up to 160 °C with accuracy of ±0.1 °C. Units feature stainless steel magnetic pumps, microprocessor PID algorithms, and active protection against cavitation and dry heating.

Precision thermal regulation up to 160 °C maintaining stability within ±0.1 °C
Heavy-duty stainless steel magnetic drive pump resistant to system cavitation
Electronic flow monitoring sensors safeguarding heating tubes from dry running
Digital microprocessor controller featuring industrial digital serial protocol

High-temperature oil thermal units TEMP 300

The TEMP 300 oil TCU series delivers fluid heating up to 300 °C utilizing organic thermal fluids with heating capacities from 9 to 36 kW. Atmospheric loop circulation eliminates high hydraulic pressures across metal die injection molding and rubber curing presses.

Atmospheric circulation of thermal heat transfer fluids at levels up to 300 °C
Multi-stage electric heating element control configured from 9 kW up to 36 kW
Optimal for metal die mold heating, rubber vulcanization, and resin curing lines
High-temperature oil-rated pump assemblies and resilient boundary seal joints

Danish engineering pedigree and manufacturing standards of Boe-Therm

Established in 1961 in Assens, Denmark, Boe-Therm has dedicated over six decades to engineering precision industrial temperature control units for polymer molding and metal forming industries.

Over this operational span, the Danish manufacturer has supplied more than eighty thousand thermal regulation units to industrial clients across more than thirty nations.

All design engineering, metal fabrication, electrical wiring, and hydraulic testing procedures are performed directly within the company facility in Assens without delegating core assembly steps to outside subcontractors.

This integrated manufacturing model ensures stringent build quality, full traceability of pressure elements, and long-term durability across demanding continuous production environments.

Design architecture and energy efficiency of water TCU models 90XS and 95

The 90XS and TEMP 95 water temperature controllers deliver a flexible engineering platform for stable thermal regulation of molds at process temperatures up to 95 °C.

Model 90XS is supplied as an out-of-the-box plug-and-play assembly featuring an integrated 9 kW tubular heater alongside a submerged pump that eliminates dynamic shaft seal leakage.

The TEMP 95 series accommodates configurable heating ratings from 4.5 up to 36 kW and supports direct injection cooling or indirect heat exchange through a stainless steel plate heat exchanger.

The insulated 6-liter fluid reservoir minimizes ambient heat loss, while solid-state switching relays safeguard electric heater elements from rapid electrical switching degradation.

Pressurized water TCU systems TEMP 120, 140, and 160 for high-performance resins

For demanding production cycles involving engineering resins, optical lenses, and reinforced composites, Boe-Therm manufactures the pressurized water series TEMP 120, 140, and 160.

Operating the closed fluid circuit under positive hydraulic pressure prevents water from boiling at elevated levels up to 160 °C, retaining the superior specific heat and rapid thermal response of water without utilizing viscous thermal oils.

Models TEMP 140 and TEMP 160 feature sealless magnetic drive pumps where a containment shell isolates the drive magnet from the wet impeller, eliminating gland wear. Digital microprocessor controls maintain process temperature stability within narrow margins of ±0.1 °C.

High-temperature oil thermal units TEMP 300 for metal die molding and vulcanization

In heavy industrial applications requiring operational temperatures up to 300 °C, such as aluminum alloy die injection molding, rubber vulcanization, and resin curing, the TEMP 300 oil series provides steady heat transfer.

The structural architecture relies on an atmospheric fluid loop, which eliminates pressurized fluid hazards while circulating organic thermal oils at peak heat levels.

Electric heating assemblies configurable from 9 to 36 kW utilize low-watt-density tubular elements to prevent fluid cracking and thermal degradation. Forced-flow heat exchangers allow rapid tool cool-down during production changeovers, shortening setup periods between production cycles.

Critical replacement parts and hydraulic loop maintenance modules

Uninterrupted operation of Boe-Therm temperature controllers depends on timely replacement of standard wear items and vigilant inspection of core fluid handling assemblies.

The spare parts portfolio includes flanged tubular immersion heaters, sealless magnetic drive pump units, indirect plate heat exchangers, fluid inlet and drainage solenoid valves, and platinum PT100 temperature resistance detectors.

To protect pumps against cavitation and preserve plate heat exchangers from mineral scale accumulation, maintenance technicians must monitor loop feed pressure, inspect inline suction strainers, and maintain appropriate quality standards for incoming water.

Service schedules, loop descaling protocols, and electronic controller calibration

Preventative service schedules for Boe-Therm equipment involve routine tightening of high-current power terminals, dielectric insulation testing of heating elements, and verification of solid-state relay functionality.

Periodic descaling and chemical cleaning of plate heat exchangers should be performed semi-annually to eliminate mineral deposits and fluid degradation residues, alongside inspection of non-return check valves.

Calibrating the electronic microprocessor temperature controller against an accredited reference thermometer ensures long-term reproducibility of mold temperatures, preventing thermal shrinkage defects in finished components.

BOE-THERM and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of BOE-THERM and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.