Jiugong / Jiugong Automation industrial ultrasonic cleaning tanks and generators

Industrial equipment from Jiugong / Jiugong Automation is engineered for high-intensity cavitation cleaning, degreasing, and surface preparation across manufacturing.

Jiugong (Jiugong Automation) JG-28K15 industrial ultrasonic cleaning tanks

Jiugong (Jiugong Automation) JG-28K15 ultrasonic cleaning baths are engineered for deep cavitation degreasing, carbon removal, and particulate stripping across engine components, nozzles, bearings, and hydraulic assemblies.

  • Inner tank dimensions 400x300x300 mm with 36 L capacity built from heavy 2.5 mm SUS304 steel
  • Array of 15 piezoelectric transducers at 28 kHz generating 900 W total ultrasonic power
  • Electric heating element rated at 2 kW with continuous temperature control from 30 to 100 deg C
  • Digital cycle timer providing precision acoustic cavitation control from 1 to 99 minutes

Jiugong (Jiugong Automation) JG-28K15GL circulation filtration ultrasonic cleaners

Jiugong (Jiugong Automation) JG-28K15GL ultrasonic units integrate a continuous fluid recirculation loop and oil-water separator to strip floating grease and prevent secondary contamination on washed components.

  • Recirculation pump rated at 0.25 kW feeding fluid through overflow weir skimming ports
  • Replaceable bag filtration module with 40 micron nominal rating for capturing solid particulate
  • Independent gravity oil-separation chamber collecting floating petroleum oils and residues
  • Preserved 36 L tank capacity with 900 W acoustic cavitation output during continuous loop

Jiugong (Jiugong Automation) large-scale industrial ultrasonic cleaning baths

Heavy-duty Jiugong (Jiugong Automation) ultrasonic systems including JG-28K60, JG-28K104, and JG-28K160 are designed for cavitation cleaning of heavy steel weldments, cast pump housings, and large engine blocks.

  • Usable internal volume spanning 100 to 500 L fabricated from heavy 3.0 mm SUS304 plate
  • Multi-transducer bottom arrays operating at 28 kHz with acoustic power ranging from 2.4 to 9.6 kW
  • Multi-bank electric immersion heaters providing up to 12 kW total thermal heating capacity
  • Reinforced tubular steel subframe and heavy loading basket supporting payloads up to 300 kg

Jiugong (Jiugong Automation) JG-CSBZB submersible ultrasonic transducer plates

Sealed transducer box assemblies Jiugong (Jiugong Automation) JG-CSBZB are engineered for retrofit integration into existing customer rinse tanks, dip vessels, and chemical plating lines without tank replacement.

  • Hermetically sealed enclosure fabricated from corrosion-resistant SUS304 or SUS316L alloy
  • High-efficiency Langevin piezoelectric transducer clusters tuned to 28 kHz or 40 kHz frequencies
  • Flexible stainless steel armored conduit protecting RF generator signal cable up to 5 meters
  • Flexible installation options including bottom-mounted, side-wall hanging, or rim suspension

Jiugong (Jiugong Automation) digital ultrasonic power generator units

Electronic power driver cabinets Jiugong (Jiugong Automation) generate regulated high-frequency power for piezoelectric arrays, dynamically stabilizing cavitation density under fluctuating bath temperatures.

  • Microprocessor-driven automatic frequency tracking circuit locking onto acoustic resonance (AFC)
  • Proprietary constant-current feedback loop maintaining uniform ultrasonic power output
  • Multi-stage electronic safety protections guarding power IGBT modules against overcurrent
  • Digital step-less power output modulation ranging continuously between 10% and 100% load

Jiugong (Jiugong Automation) multi-tank cleaning lines series 2A, 2B, and 3

Integrated multi-stage processing systems Jiugong (Jiugong Automation) JG-28K-2A, 2B, and JG-28K-3 combine ultrasonic degreasing, multi-stage rinse immersion, and forced-air hot drying stations in a single frame.

  • Segregated stages: ultrasonic cavitation degreasing, clean-water rinsing, and drying
  • Counterflow weir overflow plumbing minimizing demineralized wash water consumption
  • Hot air convection drying chamber featuring variable air blowers up to 120 deg C
  • Integrated operator console providing independent cycle and temperature control per tank

Physical fundamentals of 28 kHz acoustic cavitation in Jiugong / Jiugong Automation cleaning baths

Industrial ultrasonic cleaning systems from Jiugong (Jiugong Automation) utilize an operational frequency of 28 kHz, creating intensive acoustic cavitation with macro-scale bubble nucleation throughout the liquid bath.

Upon collapsing near contaminated solid workpieces, cavitation voids generate localized hydrodynamic shockwaves reaching several hundred megapascals alongside microjets exceeding 100 meters per second.

This concentrated mechanical energy dislodges stubborn oxide scales, carbon deposits, burnt lubricants, and particulate from blind threaded holes and internal passages.

Automatic frequency tracking AFC and current stabilization in Jiugong power generators

Throughout extended washing shifts, bath temperatures rise due to electric heating and absorbed acoustic energy, drifting the natural mechanical resonance of Langevin piezoelectric transducer stacks.

Digital ultrasonic power units from Jiugong (Jiugong Automation) incorporate microprocessor-driven automatic frequency tracking circuits that dynamically align power transistor switching with changing resonant frequencies.

The constant-current driver architecture eliminates power drops and safeguards ceramic transducer elements against electrical overstress.

Engineering layout of closed-loop fluid filtration in JG-28K-GL series equipment

Jiugong (Jiugong Automation) GL-series cleaning machines integrate an active closed-loop fluid recycling system that prevents stripped oil droplets and suspended solids from redepositing on clean parts during removal.

Overflow weirs skim floating oils and pump bath liquid through an external polypropylene bag filter vessel rated at 40 microns nominal retention.

A dual-chamber gravity separation tank separates floating tramp oils for periodic draining, extending wash bath service life and slashing chemical consumption.

Integration parameters and sizing guidelines for JG-CSBZB submersible transducer plates

For upgrading existing chemical dip tanks, ultrasonic retrofits utilize Jiugong (Jiugong Automation) JG-CSBZB sealed submersible transducer assemblies. Encased in fully welded SUS304 or SUS316L stainless steel enclosures up to 2.5 mm wall thickness, these units resist corrosive alkaline degreasers.

Sizing requires calculating 15 to 25 watts per liter for bottom-mounted transducer boxes and 20 to 30 watts per liter for opposing dual side-wall installations, guaranteeing homogeneous acoustic energy distribution across deep work racks.

Acoustic power calculation methodology and tank layout in Jiugong JG-28K equipment

When sizing industrial cleaning installations, specific acoustic power in Jiugong (Jiugong Automation) tanks is dimensioned according to workpiece packing density and fixture acoustic attenuation.

An optimal volumetric acoustic density of 20 to 30 watts per liter guarantees sustained cavitation bubble collapse without eroding finely ground tool edges.

Staggered bottom matrix mounting of Langevin transducers prevents standing wave nodes and ensures homogeneous cavitation cleaning across the entire cross-section of the loading basket.

Chemical compatibility of aqueous cleaners and maintenance guidelines for Jiugong tanks

Heavy-gauge 2.5 mm SUS304 stainless steel utilized in Jiugong (Jiugong Automation) tank fabrication exhibits excellent chemical resistance to neutral and mildly alkaline aqueous degreasing solutions with pH ratings between 6 and 11.

To prevent accelerated bottom plate cavitation erosion, parts must always be loaded via suspended stainless wire baskets.

Routine desludging of heavy particulate and timely replacement of 40-micron recirculation filter bags protects piezoelectric elements from thermal hotspots and preserves peak electroacoustic conversion efficiency.

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