REISSMANN / Reissmann Sensortechnik temperature sensors and drive electronics

REISSMANN / Reissmann Sensortechnik equipment: PTC, NTC thermistors, Pt100 slot RTDs, signal converters, brake rectifiers, and motor heaters for engineering projects.

REISSMANN / Reissmann Sensortechnik PTC thermistors and NTC thermistors

REISSMANN / Reissmann Sensortechnik PTC thermistors (Kaltleiter) and NTC thermistors (Heißleiter) provide reliable thermal protection for electric motor windings, bearing assemblies, and transformers against overheating. The devices feature high dielectric insulation resistance.

  • Response temperature ratings for PTC units span from plus 60 up to plus 190 degrees Celsius
  • High electrical insulation strength reaching 2.5 kV for direct embedding into stator coils
  • Precision NTC thermistors delivering stable exponential temperature-resistance response curves
  • Compact mechanical designs with PTFE leads and shrink tubing for tight winding placement

REISSMANN / Reissmann Sensortechnik slot resistance thermometers

REISSMANN / Reissmann Sensortechnik slot resistance thermometers (Nutenwiderstandsthermometer) deliver precise temperature monitoring for stator windings in high-voltage motors and turbogenerators. Flat Pt100, Pt500, and Pt1000 sensors withstand mechanical vibration.

  • Measuring elements available in Pt100, Pt500, Pt1000 standards and Ni100 configurations
  • Ultra-slim flat sensor profile from 1.5 mm thickness for safe insertion between coil layers
  • High resilience against impregnating varnishes, potting compounds, and vacuum VPI cycles
  • Broad operating temperature span from minus 50 up to plus 200 degrees Celsius continuously

REISSMANN / Reissmann Sensortechnik Pt and KTY signal converters

REISSMANN / Reissmann Sensortechnik electronic converters including Pt-Konverter (Micro, Micro Combi, SUB, IP68, DIN rail) and KTY-Konverter convert sensor resistance curves into standard analog outputs 0..10 V or 4..20 mA for machine controllers and industrial PLCs.

  • Ultra-compact Pt-Konverter Micro and Micro Combi modules for motor terminal box mounting
  • Standard DIN rail switch cabinet modules and sealed field units rated to IP68 enclosure
  • Linear conversion of Pt100, Pt1000, and KTY readings into 4..20 mA and 0..10 V signals
  • Integrated galvanic isolation and robust electrical noise immunity in harsh industrial areas

REISSMANN / Reissmann Sensortechnik motor protection devices TMS-Basic and TMS-PTC-LB

REISSMANN / Reissmann Sensortechnik thermal motor protection devices TMS-Basic and TMS-PTC-LB provide continuous temperature monitoring and emergency trip functions for electrical drive systems upon detecting thermistor resistance surges or line disconnection.

  • Monitors connected PTC thermistor loops with automatic short-circuit loop recognition
  • Electronic latching of thermal faults with manual or automated reset operating modes
  • Space-saving housing engineered for swift DIN rail mounting within power switch cabinets
  • Multi-color LED status indication for operational readiness, overtemperature, and wire break

REISSMANN / Reissmann Sensortechnik brake rectifiers and starting relays

REISSMANN / Reissmann Sensortechnik drive control electronics encompass Bremsgleichrichter brake rectifiers for electromagnetic DC brakes and Anlaufrelais starting relays for auxiliary motor capacitors, ensuring reliable machine stopping and soft single-phase motor start.

  • Brake rectifiers featuring fast voltage cut-off circuitry for rapid machine deceleration
  • Half-wave and bridge rectifier designs covering diverse motor power and torque capacities
  • Anlaufrelais starting relays engineered for dependable startup of single-phase motors
  • Integrated varistor surge suppression protects semiconductors against switching transients

REISSMANN / Reissmann Sensortechnik band heaters and cable assemblies

REISSMANN / Reissmann Sensortechnik production includes flexible silicone Stillstandsheizung band heaters to prevent condensation during machine standstills, alongside custom multi-pole cable assemblies for Hall sensors, inductive sensors, and precision servo resolvers.

  • Flexible Stillstandsheizung heating elements with uniform surface heat distribution profiles
  • Effective moisture condensation prevention for stator housings during prolonged downtime
  • Precision shielded resolver cable assemblies optimized for servo motors and robotics arms
  • High-temperature lead wires from 0.05 up to 2.5 mm² cross-section in silicone and PTFE coats

German engineering history and ESD manufacturing standards at REISSMANN

German instrumentation manufacturer REISSMANN Sensortechnik was established in 1993 by engineer Hans-Joachim Reissmann in Schwäbisch Hall.

Over three decades the enterprise developed from a specialized technical workshop into a prominent designer of precision temperature sensors and drive control electronics.

Modern manufacturing facilities located in Rosengarten-Uttenhofen and Hamelin feature automated metering lines, resin potting stations, and robotic soldering systems.

The entire production and testing area is qualified as an electrostatic discharge protected zone in full compliance with the DIN EN 61340 standard. Conductive flooring systems and permanent personnel grounding eliminate electrostatic risks to sensitive semiconductor components during fabrication.

Operational principles of PTC Kaltleiter and NTC thermistors in motor protection

Thermal protection for motor windings relies on miniature positive temperature coefficient PTC Kaltleiter thermistors developed by REISSMANN.

Upon reaching the rated trigger temperature threshold, the electrical resistance of the ceramic element surges by multiple orders of magnitude, providing an instantaneous digital input signal for protective trip relays in the power circuit.

In drive assemblies requiring continuous thermal measurement, negative temperature coefficient NTC thermistors are deployed.

Their resistance decreases predictably along an exponential curve as temperatures rise, allowing electronic controllers to monitor thermal trends within bearing shields and power conduits under variable duty cycles.

Installation characteristics of Nutenwiderstandsthermometer slot RTDs

REISSMANN slot resistance thermometers (Nutenwiderstandsthermometer) are engineered for installation within stator slots of high-voltage generators, wind turbines, and traction motors.

An ultra-thin flat profile starting at 1.5 mm allows insertion between insulated conductor bars without compromising slot fill ratios or risking mechanical puncture to surrounding winding insulation.

The detectors utilize platinum Pt100 and Pt1000 sensors compliant with international IEC accuracy classes.

Encapsulated in high-temperature glass-fiber laminate or polyimide film, they endure temperatures up to plus 200 degrees Celsius and withstand aggressive resin penetration during stator vacuum pressure impregnation cycles.

Signal conditioning architecture of Pt-Konverter and KTY-Konverter modules

To transmit temperature signals across industrial plants to central PLCs, REISSMANN manufactures dedicated electronic signal converters.

Pt-Konverter Micro transmitters mount directly inside the motor terminal enclosure, eliminating lead wire resistance errors and protecting low-voltage measurements from high-frequency interference generated by variable frequency drives.

The converter lineup includes SUB modules and DIN rail modules transforming resistance readings from Pt100, Pt500, Pt1000, and silicon KTY sensors into standard 4..20 mA or 0..10 V analog signals.

Hermetically sealed IP68 field enclosures ensure long-term stability in outdoor and washdown industrial environments.

Motor thermal monitoring with TMS-Basic relays and brake rectifiers

TMS-Basic and TMS-PTC-LB electronic monitoring relays deliver dedicated overtemperature protection using signals from embedded PTC thermistor loops.

The units detect resistance thresholds, rapidly opening control circuits during overload while continuously evaluating measuring loops for short circuits or wire breaks to prevent unmonitored equipment running.

Bremsgleichrichter brake rectifiers provide high-speed actuation for electromagnetic DC brakes in cranes, hoists, and conveyor drives.

Electronic overexcitation circuits supply a temporary voltage boost during release before switching to reduced holding voltage, limiting coil heating and speeding up brake engagement during emergency stops.

Condensation prevention in electric drives using Stillstandsheizung band heaters

During equipment downtime on outdoor conveyors, pump stations, and industrial fans, ambient temperature drops lead to moisture condensation inside motor enclosures.

To safeguard winding insulation integrity, REISSMANN supplies flexible Stillstandsheizung band heaters installed directly around stator end turns or internal housing surfaces.

A uniform surface thermal output keeps internal temperatures slightly above the ambient dew point, preventing liquid condensation and metal corrosion. The heaters incorporate heat-resistant silicone insulation and durable lead connections for seamless integration into motor control circuits.

Industrial equipment

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