OSAKA TITANIUM TECHNOLOGIES Titanium Sponge, TILOP 3D Powders & High-Purity Titanium

Established in 1952 in Japan, OSAKA Titanium Technologies Co., Ltd. is a global technological benchmark in aerospace-grade titanium sponge, TILOP spherical gas-atomized powders for additive manufacturing, 5N high-purity titanium for sputtering targets, and advanced battery materials. We provide direct international procurement and certified supply worldwide.

OSAKA Titanium Aerospace Premium Grade and Industrial Kroll Process Titanium Sponge

OSAKA Titanium Technologies is a global pioneer and benchmark manufacturer of premium grade titanium sponge synthesized via the enhanced Kroll process. The manufacturing sequence incorporates multi-stage distillation of titanium tetrachloride, high-temperature magnesiothermic reduction at 900 deg C, and deep vacuum separation. Premium aerospace grade sponge is subject to rigorous interstitial impurity control for critical rotating aircraft engine disks and airframe structures.

  • Purity grades: aerospace Premium Grade and industrial grade for plate heat exchangers
  • Synthesis route: magnesiothermic reduction of purified TiCl4 with vacuum separation
  • Granulometry: crushed, blended, and split into strictly uniform particle size fractions
  • Applications: rotating jet engine disks, structural forgings, and desalination tubing

OSAKA Titanium TILOP Spherical Gas-Atomized Powders for Additive Manufacturing and MIM

TILOP (Titanium Low Oxygen Powder) spherical metal powders are produced using inert gas atomization under crucible-free vacuum induction conditions. The proprietary atomization technology yields exceptional particle sphericity, eliminates internal satellite porosity, and maintains ultra-low interstitial oxygen content. Engineered specifically for additive manufacturing (SLM/LPBF, EBM, DED) and metal injection molding (MIM) in CP-Ti and Ti-6Al-4V ELI grades.

  • Size classifications: 10–45 um (SLM/MIM), 45–105 um (EBM), 45–150 um (DED/laser cladding)
  • Material alloys: commercial pure CP-Ti (Gr.1/Gr.2), high-strength Ti-6Al-4V and Ti-6Al-4V ELI
  • Superior Hall flow rate and high apparent packing density for uniform recoater powder spreading
  • Applications: patient-specific medical implants, aerospace brackets, and complex topology components

OSAKA Titanium 4N5 to 5N5 Ultra-High Purity Titanium for Semiconductor Sputtering Targets

OSAKA Titanium ultra-high purity titanium in purity grades from 99.995% (4N5) up to 99.9995% (5N5) is refined via fused-salt molten electrolysis followed by electron-beam (EB) vacuum melting. The metal features trace transition metal impurities (Fe, Ni, Cr) and ultra-low alpha-emitting isotopes (U, Th < 0.1 ppb). Supplied as ingots, forged rounds, and blank disks for semiconductor PVD sputtering target manufacturing.

  • Purity grades: 4N5 (99.995%), 5N (99.999%), and 5N5 (99.9995%) verified by trace GDMS analysis
  • Ultra-low alpha-particle radioactive background: U and Th below 0.1 ppb to eliminate Soft Errors
  • Supply formats: electron-beam melted ingots, forged billets, sputtering target disk blanks
  • Applications: Ti/TiN barrier layer PVD metallization and gate electrode interconnects in VLSI chips

OSAKA Titanium Large-Scale Pure Titanium and Titanium Alloy Vacuum Arc Remelted Ingots

OSAKA Titanium manufactures large commercial pure titanium and alloy ingots ranging from 5 to 10 metric tons utilizing consumable electrode vacuum arc remelting (VAR). To guarantee complete chemical and structural homogeneity, ingots undergo double-melt sequences in water-cooled copper molds. The resulting ingots provide defect-free surfaces and uniform grain structures for subsequent forging, pipe extrusion, and plate rolling for LNG and power plants.

  • Ingot capacity: 5 to 10 metric tons with cross-sectional diameters from 600 mm up to 1000 mm
  • Melting technology: double vacuum arc remelting (Double VAR) with plasma-welded consumable electrodes
  • Quality assurance: 100% full-volume ultrasonic immersion testing and optical emission spectrometry
  • Applications: LNG plant heat exchangers, nuclear power condensers, and seawater desalination plants

OSAKA Titanium Hydride-Dehydride (HDH) Titanium Powders for Metallurgy and Filtration

HDH (Hydride-Dehydride) titanium powder is manufactured via reversible hydrogenation of metallic titanium, fine mechanical pulverization of brittle titanium hydride, followed by high-vacuum thermal dehydrogenation. The process yields irregular angular particles with large specific surface areas, providing exceptional compressibility. HDH powders are widely used in press-and-sinter metallurgy, corrosive porous filter elements, and PEM hydrogen electrolyzers.

  • Particle morphology: irregular angular shape with high micro-roughness for binder-free die compaction
  • Mesh sizing: -100 mesh (-150 um), -200 mesh (-75 um), -325 mesh (-45 um), and fine sub-sieve cuts
  • Chemical conformity: full compliance with ASTM standards and Japanese industrial specifications (JIS)
  • Applications: sintered porous metal filters, PEM hydrogen fuel cell diffusion layers, getters

OSAKA Titanium High-Purity Silicon Monoxide (SiO) for Next-Gen Li-Ion Anodes and Optics

OSAKA Titanium manufactures high-purity amorphous silicon monoxide (SiO) through vacuum electrothermal carbothermic evaporation. In lithium-ion battery technology, sub-micron SiO powder serves as an ultra-high capacity active additive for graphite anodes, increasing cell energy density by 20% to 40% while sustaining long cycle life. In precision optics, SiO pellets are used for vacuum thermal evaporation of hard anti-reflective dielectric films.

  • Supply types: evaporation pieces/granules and micronized powder formulations (D50 3–6 um)
  • Anode materials: boosts specific capacity for next-generation EV and consumer lithium-ion batteries
  • Optical coatings: thermal resistance evaporation for durable dielectric and anti-reflective thin films
  • Phase structure: X-ray amorphous glassy network with strictly stoichiometric Si:O molecular ratio

OSAKA Titanium High-Purity Titanium Tetrachloride (TiCl4) and Aqueous Solutions

OSAKA Titanium produces high-purity titanium tetrachloride (TiCl4) via fluidized-bed chlorination of titaniferous slag followed by fractional distillation. The purified chemical is a crystal-clear, volatile liquid of extreme chemical purity. TiCl4 is the essential chemical precursor for Ziegler-Natta polyolefin polymerization catalysts (PP and HDPE manufacturing), rutile titanium dioxide pigments, and advanced semiconductor CVD/ALD thin film precursors.

  • Chemical purity: TiCl4 assay exceeding 99.9% with strictly minimized trace vanadium (V) levels
  • Packaging formats: anhydrous liquid in pressure-tested steel ISO containers and stabilized aqueous solutions
  • Catalyst synthesis: key component of high-activity Ziegler-Natta olefin polymerization catalyst systems
  • Thin films: chemical vapor deposition (CVD/ALD) precursor for semiconductor functional dielectric layers

OSAKA Titanium Induction Melted Ferrotitanium (FeTi) for Steel Deoxidation and Microalloying

OSAKA Titanium manufactures premium induction-melted ferrotitanium by melting selected titanium sponge, high-purity revert scrap, and ultra-low carbon iron in high-frequency induction furnaces. Strict charge formulation guarantees minimal residual concentrations of sulfur, phosphorus, and carbon. Ferrotitanium acts as a potent deoxidizer, denitrifier, and grain refiner, stabilizing carbides in stainless, heat-resistant, and high-strength steels.

  • Titanium concentrations: standard commercial 30–40% FeTi and high-grade 70% eutectic FeTi alloys
  • Low residual limits: strictly controlled contents for silicon, aluminum, sulfur, and phosphorus
  • Sizing options: lump fractions (10–50 mm) for ladle additions and cored wire for secondary metallurgy
  • Applications: manufacturing of austenitic stainless, creep-resistant, and microalloyed HSLA steels

Engineering Grade & Particle Sizing

Our materials engineers assist in selecting precise particle size distributions for TILOP spherical powders (10–45 um, 45–105 um, 45–150 um) tailored to your specific metal 3D printers (SLM, EBM, DED) and MIM injection molding machinery. We configure 4N5 to 5N5 high-purity titanium ingots and forged target blanks with certified ultra-low transition metals and alpha-particle emitters for PVD sputtering.

Additive Manufacturing and Semiconductor Integration

We support continuous industrial supply of TILOP spherical titanium powders for serial 3D printing of mission-critical aerospace and medical components, alongside 5N ultra-high purity titanium sputtering target materials for semiconductor wafer metallization and SiO anode materials for advanced EV battery cells.

Japanese Quality Benchmarks and Aerospace AS/EN 9100 Certification

The entire materials portfolio of OSAKA Titanium Technologies is manufactured in strict compliance with ISO 9001 quality management, AS/EN 9100 aerospace certification, and ISO 14001 environmental standards. Every heat undergoes 100% trace GDMS mass spectrometry, LECO gas fusion, and laser particle analysis.

Supply Terms & Worldwide Logistics

All genuine OSAKA Titanium Technologies materials are shipped directly from manufacturing facilities in Amagasaki and Kishiwada in sealed, argon-purged protective packaging. Every production lot is accompanied by factory Certificates of Analysis (CoA), GDMS trace element spectroscopic reports, and comprehensive SDS/MSDS documentation with reliable global freight forwarding.

Industrial equipment

Request a quote

Describe your requirements and attach up to 5 files, each up to 20 MB.

You can also drag photos or documents here.

You can also email us. Opening your email app does not send an enquiry automatically.

WeChat · Nastia

English-speaking contact

Nastia — scan this QR code to add her on WeChat

Scan the QR code to add Nastia on WeChat.

Save QR image

On this phone: save the image, then choose it from your photos in WeChat’s scanner.

Telegram · Nastia

Contact Nastia

Telegram QR code: @ananasprosto

Scan the QR code or open @ananasprosto in Telegram.@ananasprosto in Telegram.

Save QR image

Scan the QR code or open @ananasprosto in Telegram.