Trepko packaging machinery and filling equipment

Trepko packaging platforms: 100 series in-line fillers, 200 series rotary carousels, 800 series brick wrappers, 710 wrap-around packers, and 3000 bottling lines.

Trepko 100 Series in-line filling and closing machines

Trepko 100 Series in-line platforms provide engineered solutions for dosing liquid and viscous food products into pre-formed containers. Multi-lane frames supporting up to ten tracks incorporate dual indexing systems to achieve swift format changeovers and dependable output rates.

  • Linear stepping transport configured across formats reaching ten parallel tracks
  • Dual indexing mechanics enabling rapid format changeover or boosted volume output
  • Hygienic execution options spanning Standard, Ultra Clean, and aseptic packaging
  • Servo-controlled filling nozzles integrated with automated CIP and SIP cleaning

Trepko 200 Series rotary cup filling and closing machines

Trepko 200 Series rotary machines deliver adaptable and productive solutions for filling and sealing pre-formed cups at speeds reaching 14,000 units per hour. Four standard frame formats designated 210, 220, 230, and 240 accommodate diverse container geometries and throughput requirements.

  • Four standardized frame dimensions 210, 220, 230, and 240 for varying cup sizes
  • Rotary indexing carousel delivering production throughput up to 14,000 cups hourly
  • Heat sealing assemblies applying pre-cut aluminum foils and barrier film lids
  • Overcapping stations providing automatic snap-on placement of protective plastic lids

Trepko 400 Series servo-driven container handling systems

Trepko 400 Series servo handling platforms manage tricky container geometries including parallel-sided trays and distinctive tubs. The modular layout coordinates container denesting, smooth linear transfer, precision dosing, and hermetic perimeter heat sealing without liquid spillage.

  • Independent servo drives delivering smooth container transport acceleration profiles
  • Reliable handling of demanding packaging formats including parallel-sided tubs
  • Standardized machine interfaces connecting seamlessly with upstream product conveyors
  • Hermetic heat sealing stations welding multilayer barrier films along package rims

Trepko 710 Series wrap-around packaging and tray forming machines

Trepko 710 Series wrap-around packers group individual products and pack them into sturdy trays and shipping cartons formed from flat corrugated blanks. Hot-melt adhesive bonding and precise perimeter folding yield tight secondary packages that protect products throughout transit.

  • Automated folding of rigid shipping cartons and shelf-ready trays from flat blanks
  • Precision hot-melt adhesive application via electronically controlled glue guns
  • Tight wrap-around folding encompassing pre-grouped product arrays securely
  • Quick changeover adjustments matching diverse secondary box and tray dimensions

Trepko 800 Series brick forming and foil wrapping machines

Trepko 800 Series automatic machines form and wrap food products into foil-wrapped bricks with neat edges. Built primarily for edible fats such as butter, margarine, and dairy spreads, interchangeable infeed units adjust to varied brick sizes while preserving soft food textures.

  • Interchangeable forming chambers shaping neat rectangular portions from 50g to 1kg
  • Gentle auger infeed units maintaining uniform product consistency without degradation
  • Synchronized paper or aluminum foil feeding with precision envelope folding motions
  • Dependable portion weight accuracy and sharp rectangular block geometry retention

Trepko 3000 Series modular bottle filling and closing lines

Trepko 3000 Series bottle filling lines provide modular engineering to satisfy diverse requirements in rinsing, filling, and closing glass and plastic bottles. Automated CIP wash cycles and sterile barrier product zones maintain high hygienic standards across dairy and beverage bottling.

  • Modular integration combining bottle rinser, rotary filler, and capping carousel
  • Automated CIP cleaning programs and product zone sanitisation cycles
  • Accurate volumetric and flow meter dosing nozzles preventing splashing or dripping
  • Versatile capping chucks handling screw caps, crown corks, and snap-on closures

Danish manufacturing heritage of Trepko Group and hygienic design standards

Danish engineering manufacturer Trepko Group, established more than 80 years ago with headquarters in Høje Taastrup, stands as a premier global developer of filling and packaging systems for dairy and food processing.

The enterprise expanded from precision mechanical workshops into an international engineering group operating its primary assembly facility in Gniezno, Poland, alongside branch operations across the United Kingdom and Germany.

Today Trepko packaging machinery operates across more than 100 countries on five continents. The group integrates specialized engineering design offices, dedicated stainless alloy fabrication bays, and automated pre-commissioning testing stands.

Trepko machinery performs dependable packaging of butter, quark, yoghurt, and desserts in strict accordance with EHEDG and 3-A Sanitary hygienic requirements.

In-line cup filling and closing series 100: kinematics and multi-lane indexing

Trepko 100 Series in-line filling platforms are engineered for rapid packaging of diverse liquid, viscous, and pasty food products into pre-formed polymer containers.

A rigid stainless steel framework dampens mechanical vibrations during multi-lane transport across formats up to ten parallel tracks, maintaining smooth and dependable stepping motion through production shifts.

Dual indexing mechanics provide flexible operational selection: doubling nominal throughput or enabling swift container changeover without reconfiguring central motor drives.

Dosing assemblies incorporate servo-controlled shutoff nozzles equipped with positive drop-cutters that prevent product drips along container sealing flanges.

Rotary carousel cup filling series 200: dosing precision and hermetic sealing

Trepko 200 Series rotary cup filling and closing platforms provide compact carousel machines achieving speeds up to 14,000 containers per hour.

The series encompasses four standardized frame dimensions designated 210, 220, 230, and 240, selected according to container dimensions, optional station configurations, and required packaging throughput on dairy plants.

The operational sequence of the rotating table coordinates container denesting, ultraviolet surface treatment, precision volumetric product dosing, heat-sealing of pre-cut aluminum foil lids, and snap-on placement of protective plastic overcaps.

All mechanical motions are synchronized through a heavy-duty central indexer mechanism.

Servo container handling series 400 and wrap-around packaging series 710

Trepko 400 Series combines adaptable servo-driven handling systems for transferring and filling challenging container shapes with parallel walls, deep trays, and rectangular tubs.

Independent servo motors regulate acceleration and braking profiles of transport carriages, preventing product sloshing and avoiding dynamic package deformation during rapid movement.

Trepko 710 Series automatic wrap-around packers fold sturdy transport cartons and shelf-ready retail trays from flat corrugated board blanks.

Grouped batches of cups or wrapped bricks are held firmly by tightly wrapped corrugated card bonded with precision hot-melt adhesive, safeguarding product integrity during palletising and warehouse distribution.

Brick forming and foil wrapping series 800 for butter and dairy spreads

Trepko 800 Series machines provide precise block forming and foil wrapping for butter, margarine, blended fat spreads, soft curd, and dessert pastes.

Product is fed through twin gentle auger screws into a volumetric dosing chamber that forms uniform rectangular bricks without damaging fragile product textures or fat crystalline matrix.

Interchangeable forming sets and precision guillotine knives ensure seamless transitions across portion weights from 50 grams to 1000 grams.

The wrapping mechanism feeds foil or vegetable parchment with optical print-mark registration, folding crisp envelope seams and tight seals that protect butter freshness throughout retail storage.

Modular bottle filling series 3000 and automated clean-in-place sanitisation

Trepko 3000 Series modular bottling platforms provide continuous bottle rinsing, filling, and closing for liquid food products within glass and plastic containers.

The modular engineering integrates container sanitisation modules, non-contact filling nozzles with anti-foaming valves, and rotary capping carousels handling plastic screw caps and crown corks.

The platform features integrated clean-in-place CIP wash loops and steam-in-place SIP sanitisation circuits operating without dismantling product conduits.

The bottling area is sheltered within a stainless enclosure maintaining positive pressure of sterile air through HEPA filtration, preventing airborne microbial intrusion and protecting bottled product purity.

Industrial equipment

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