Wagner Ersatzteilversorgung Machine Tools & Sawing Equipment

Wagner Ersatzteilversorgung metal sawing machines and precision components: engineering selection of structural gearboxes, feed spindles and tooling for industrial workshops.

Wagner circular sawing machine tools and blade spindle assemblies

Wagner circular cold sawing machines of series KL, KDL and KM deliver high-productivity cutting of structural beams, hollow sections and solid bars. Rigid machine frames, precision spindle bearing supports and gear drives maintain square cuts and fine surface finish.

  • Cold circular sawing machines series KL and KDL engineered for steel sections
  • Blade spindle assemblies with low-backlash gearing for clean cutting faces
  • Heavy-duty gearboxes featuring hardened helical gears for smooth blade motion
  • Linear feed guideways with wear-resistant liners ensuring vibration damping

Wagner bandsawing machine tools and continuous blade assemblies

Wagner horizontal and twin-column bandsawing systems ensure efficient sawing of tough tool steels and bulky forged sections. Automatic cutting speed adjustment and hydromechanical blade tensioning devices secure straight cuts and uniform material removal.

  • Twin-column horizontal bandsaws engineered for heavy forgings and solid bars
  • Carbide blade guide inserts with direct coolant distribution channels
  • Hydromechanical blade tensioning cylinders complete with analog dial gauges
  • Large-diameter drive and idler band wheels reducing cyclic fatigue on blades

Wagner thread cutting machinery, die heads and tooling inserts

Wagner thread cutting machines and self-opening die heads produce external and internal metric and pipe threads on rods and tubes. The rapid-action chaser release mechanism prevents flank damage when retracting the tool spindle after finishing the required thread length.

  • Rotating and stationary thread die heads accepting interchangeable chaser sets
  • Automatic chaser trip mechanisms linked to adjustable work length limit stops
  • Hardened centering vee blocks and clamping jaws designed for tubular stock
  • Precision micrometer sizing screws ensuring repeatable diameter tolerances

Wagner spindle assemblies, heavy gearboxes and worm drives

Kinematic drive assemblies of Wagner machine tools transmit high output torque to cutting tools at controlled sawing speeds. High-grade tin bronze worm gears and ground alloy steel worms operate in oil baths, attenuating acoustic levels and smoothing out shock loads.

  • Worm gear sets and planetary reduction stages built into circular saw heads
  • Alloy steel spindle shafts with ground journal surfaces for minimum runout
  • Tapered roller and angular contact bearings sourced for heavy radial loads
  • Labyrinth seals and radial oil rings maintaining lubricant inside housings

Wagner hydraulic power packs, clamping cylinders and vices

Hydraulic circuits on Wagner machine tools manage workpiece clamping cycles, sawing carriage feed rates and automated stock feeding shuttles. Dual-acting hydraulic vices distribute holding force without axis offset, avoiding workpiece shift during heavy sawing cuts.

  • Hydraulic feed cylinders for sawing carriages fitted with metering valves
  • Dual-acting self-centering hydraulic vices designed for structural profiles
  • Compact hydraulic power packs complete with solenoid valves and clean filters
  • Pressure regulating valves and flow sensors shielding tool blades from loads

Wagner saw blade sharpening machinery and grinding heads

Automatic sharpening machines of the Wagner Schärfmaschinen series perform precision regrinding of segmental and solid circular saw blades. Adjustments of rake and clearance tooth angles restore original cutting capabilities and multiply total tool working longevity.

  • Automatic sharpening machines built for segmental and solid circular saw blades
  • Precision indexing mechanisms positioning blade teeth for uniform grinding
  • Grinding spindle heads featuring multi-axis angular tilt adjustments on bed
  • Fine coolant filtration systems separating abrasive sludge from fluid flows

Wagner engineering solutions for high-precision metal sawing

Since 1890 in Reutlingen, machine tool builder Gustav Wagner manufactured heavy-duty sawing machinery and cutting lines for European metalworking shops. Today global supply of replacement parts adhering to factory engineering drawings is coordinated by WAGNER Ersatzteilversorgung GmbH.

The delivery program covers assemblies for circular cold saws, bandsaws, thread cutting machinery, spindle drives, hydraulic circuits and automated grinders.

Strict adherence to dimensional blueprints guarantees accurate alignment of replacement parts, long mechanical life of kinematic gear meshes and reliable sawing precision on structural steel.

Wagner circular cold sawing machines series KL, KDL and KM

Wagner circular cold sawing machines of series KL, KDL and KM provide square cutting of steel beams, heavy hollow sections and solid bars. The machine frame incorporates a heavy iron bed that dampens cutting vibrations, combined with a precision spindle gear drive.

Maintaining original sawing capabilities requires replacement helical gears, bronze worm wheels, drive shafts and spherical roller bearings.

Timely overhaul of carriage slideways and regular backlash adjustments eliminate blade runout, prevent tool tooth breakage and produce clean cuts without burrs.

Heavy-duty bandsawing systems for manufacturing and forging plants

Wagner twin-column and horizontal bandsaws cut heavy forgings, high-strength tool steels and titanium alloys. Rigid closed-loop column construction paired with hydromechanical blade tensioning secures straight cuts during heavy feed operations.

Replacement inventories include carbide blade guide shoes, hydraulic tensioning cylinders fitted with analog dial gauges, large-diameter band wheels and high-flow coolant pumps.

Systematic preventive maintenance of the blade drive mechanism minimizes cyclic fatigue stresses in the steel band and keeps the cut within narrow tolerances.

Thread cutting machines, self-opening die heads and chasers

Wagner thread cutting machines and self-opening die heads produce external and internal metric and pipe threads on solid bars, studs and structural pipes. The rapid trip mechanism opens the chaser sets when reaching preset travel length, protecting thread flanks as the tool spindle returns.

Replacement parts include chaser holder cams, sliding cone rings, fine adjustment screws and hardened pipe clamping vee jaws. High manufacturing precision of replacement tooling components eliminates radial runout, preserves pitch diameter limits and speeds up production cycle times.

Kinematic drives, heavy reduction gearboxes and spindle units

Heavy main drive transmissions on Wagner cold saws deliver high cutting torque while damping cyclic shock loads when blade teeth enter workpiece material. Helical gear trains and worm reduction sets are fabricated from wear-resistant alloy steels and tin bronze with precision ground teeth.

Service maintenance packages include output drive shafts, intermediate pinions, thrust bearings, radial oil seals and labyrinth rings. Renewing worn transmission parts eliminates backlash, lowers operating sound levels, normalizes gear temperature and shields the electric motor from overload peaks.

Automated Schärfmaschinen grinders for Rapid circular saw blades

Automated Wagner Schärfmaschinen grinders regrind and sharpen segmental and solid high-speed steel circular saw blades. Precise setting of tooth pitch, grinding wheel inclination and throat depth restores sharp cutting edges and correct tooth geometry.

To maintain kinematic precision on sharpening machinery, replacement parts include indexing plates, feed pawls, eccentric adjusters, grinding spindle bearings and coolant immersion pumps.

Accurate regrinding on precision machinery ensures dynamic blade balance, even tooth workload distribution and longer tool service life.

Industrial equipment

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