Kaban Makina profile fabrication machinery and parts

Engineering selection and shipment of Kaban Makina industrial machinery and replacement parts: multi-axis profile machining centers, cutting saws, four-head welding units, and automated corner cleaners.

KABAN: profile fabrication equipment and machinery

Turkish machinery manufacturer Kaban Makina has produced advanced equipment for PVC and aluminium profile fabrication since 1986. Operating from a modern 30,000 m2 plant in Istanbul, the company develops high-precision automated systems for window and facade joinery.

Over thirty-five years of engineering excellence in profile processing machinery
Modern manufacturing facility exceeding 30,000 m2 with rigorous quality control
Export of automated profile processing solutions to fabricators in over 100 countries
Technical selection of replacement components matching exact machine serial plates

Machining centers Kaban FA 1030 and ZC 3052

Multi-axis CNC profile machining centers from Kaban deliver automated routing, drilling, notch milling, and reinforcing screw insertion. Center FA 1030 utilizes 16 servo-driven axes to machine PVC bars up to 6500 mm with Mitsubishi CNC controls and automated bar recognition.

Sixteen servo axes delivering rapid positioning velocities up to 135 meters per minute
Simultaneous routing of drainage slots, espagnolette canals, and hardware mount holes
Automated profile section detection coupled with linear measurement optical systems
Seamless communication with workshop fabrication software via modern Ethernet ports

Double-head and miter saws Kaban AC 2055 and HA

Kaban precision cutting saws of AC and HA series utilize heavy-duty 400 to 550 mm circular blades for clean joint preparation. The AC 2055 double-head saw features servo-controlled angle positioning from 22.5 to 135 degrees with hydropneumatic cutting blade feed motion.

Heavy tungsten carbide saw blades measuring 550 mm for vibration-free angle cuts
Servo drive for automated movable head positioning across hardened linear guide rails
Dual pneumatic clamping units securing workpiece profiles on horizontal and vertical axes
Integrated micro-spray mist cooling system maintaining optimum cutting edge durability

Welding units and automated lines Kaban HA and HD

Kaban automated four-head and two-head welding machines weld four corners of PVC window frames and sashes in one cycle. Microprocessor control monitors heating plate temperatures, melting distances, and cooling phases, maintaining stored recipes for various profile profiles.

Simultaneous four-corner welding cycle delivering high hourly output and squareness
Digital thermal regulation across heating mirrors within strict temperature tolerances
Workpiece support beds equipped with PTFE sheets and modular quick-change contour blocks
Stress-relieved welded machine base maintaining structural alignment under continuous loads

Corner cleaning machines Kaban CD 3051 and CD 3060

Automated corner cleaners of Kaban CD and CH series remove weld beads on exterior, interior, and contour faces of PVC sashes. Model CD 3051 features Mitsubishi PLC architecture storing 250 profile profiles, cleaning welded joints using knives, cutters, and saw blades.

Two-axis and three-axis CNC drive positioning for dedicated corner stripping tools
Hardened knife sets for flash deburring on flat faces and decorative profile contours
Groove milling stations for gasket seals and precise cleaning of internal transom joints
Optical profile scanning unit triggering preset cleaning recipes without manual setup

Copy routers and milling machines Kaban DE and DF

Kaban copy routers and water slot milling units machine hardware openings, handle holes, and drainage channels. Model DE 4050 features an 18,000 rpm spindle motor, triple drill head for window handles through reinforcement steel, and a precision 1:1 tracing stylus over templates.

Triple-spindle drilling head for simultaneous holes through steel reinforcement chambers
High-frequency routing motor reaching 18,000 rpm for burr-free slots and lock chambers
One-to-one template following mechanism guided by mechanical tracer stylus pins
Multi-position mechanical stops enabling accurate channel milling without template wear

Manufacturing background of Kaban Makina (engineering heritage since 1986)

Turkish machinery builder Kaban Makina was established in 1986 by Salim Kaban in Istanbul as an engineering enterprise dedicated to high-precision equipment for window fabrication.

Over four decades of continuous innovation, the company expanded into an international industrial brand serving profile joinery fabricators in over one hundred countries worldwide.

Operating across 30,000 square meters of modern factory floors, Kaban controls all assembly phases from structural machining to advanced software programming.

The current manufacturing portfolio of Kaban encompasses multi-axis machining centers, miter saws, four-point welding systems, automated corner deburring lines, and auxiliary fabrication units.

Kaban incorporates reliable servo positioning drives, industrial pneumatics, and robust PLC platforms ensuring reduced operational cycle times coupled with rigid repeatable positioning.

SpareX provides direct technical selection of replacement parts, cutting blades, spindle bearings, and drive belts based on original serial plate data.

Multi-axis CNC profile machining centers: FA 1030 and ZC 3052 architectures

Kaban automated machining centers combine profile bar sizing, water slot routing, hardware handle milling, and reinforcing steel screw placement into a compact automated line.

The flagship FA 1030 center operates 16 servo-controlled motion axes, processing PVC profile bars up to 6500 mm in total length with rapid carriage velocities reaching 135 meters per minute without profile marring or surface scratching during automated workpiece transfers.

For heavy aluminium structures and architectural facade applications, Kaban engineers the five-axis ZC 3052 machining center featuring an 8.5 to 13.5 kW liquid-cooled spindle rotating up to 24,000 rpm.

The machine provides a dual-station configuration allowing continuous loading of full 7630 mm extrusions or two independent 3615 mm parts. A 12-slot tool magazine, automated tool length setting probe, and a dedicated 400 mm saw blade deliver versatile routing capabilities.

Profile cutting technology: AC 2055 double-head saws and angle positioning

Accurate miter cutting forms the bedrock of subsequent welding and structural integrity in profile manufacturing.

Double-head automatic saws of Kaban AC 2055 series implement massive 550 mm tungsten-carbide saw blades, achieving burr-free cuts without melting thermoplastic materials or distorting thin internal webbing.

Servo drives move the mobile saw head along hardened precision linear guide rails, locking into programmed dimensions according to the computerized cutting list.

A distinguishing engineering highlight of Kaban AC 2055 is automated servo angling between 22.5 and 135 degrees. Smooth hydropneumatic cylinders control upward saw feed motions, while micro-drop mist lubrication prevents chips from welding onto cutting teeth.

Dual horizontal and vertical pneumatic clamping cylinders securely clamp intricate profile sections with resilient pressure pads, eliminating angular deviations during high-speed cutting cycles.

Four-head automated welding lines Kaban: thermal control and corner alignment

Kaban automated welding machines of HA and HD series form the foundation of high-output PVC frame and sash assembly operations. Synchronized four-corner welding produces square perimeter assemblies with reduced manual handling.

Advanced digital controllers monitor temperature across each heating plate with single-degree precision, maintaining ideal thermoplastic melt viscosity without material degradation or discolouration along visible welded joints.

Workpiece clamping tables utilize quick-change magnetic contour blocks engineered for multi-chamber profiles from leading global extrusion systems. Heating mirrors are coated with heavy-duty non-stick PTFE sheets preventing molten plastic buildup.

The rigid machine bed undergoes thorough thermal stress relief, ensuring structural alignment and long-term durability of pneumatic joints under demanding multi-shift factory operating conditions.

Automated corner cleaning systems: CD series deburring and contour knives

Following the thermal welding cycle, excess plastic bead buildup requires thorough mechanical trimming. Kaban CD 3051 automated corner cleaning machines feature Mitsubishi PLC control architecture with non-volatile memory storing up to 250 distinct profile recipes.

Optical profile sensors automatically detect whether an incoming unit is a frame, sash, transom, or door profile, instantly activating the appropriate cleaning program without manual adjustments.

The tool assembly of the CD 3051 corner cleaner incorporates external miter saws, end milling heads for gasket grooves, and hardened alloy steel stripping blades.

The contour knives shear off welding beads flush with decorative profile walls, including laminated coloured foils, preserving surface appearance without scratching. Automated central lubrication circuits continuously protect linear guide bearings and ball screws throughout heavy production runs.

Technical selection of Kaban replacement parts and tooling by machine serial code

To ensure uninterrupted operations across automated window fabrication lines, SpareX organizes systematic deliveries of replacement components, cutting tools, and mechanical assemblies for Kaban machinery.

We identify pneumatic valves from Festo and Camozzi, precision ball screws, Mitsubishi servomotors, thermal controllers, heating elements, and rubber seals matching exact nameplate numbers and assembly drawings.

Our components range includes circular tungsten carbide saw blades measuring 400, 420, 500, and 550 mm, water slot router bits, corner cleaning knives, and high-temperature PTFE sleeves for welding mirrors.

Deliveries are fulfilled under formal trade agreements with complete documentation and rapid logistics across international manufacturing hubs.

KABAN and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of KABAN and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.