TVI Entwicklung & Produktion portioning machines and slicers

TVI Entwicklung & Produktion machinery: GMS 400, GMS 520, GMS 1000, GMS 1600 portioning slicers, CBF crust freezers, and FPS 500 tray loading lines.

Universal meat portioning machines TVI GMS 520

TVI GMS 520 multi-purpose portioning machines deliver weight-controlled slicing across bone-in and boneless chilled meats. The precision scissor-cut action and rotary forming chamber produce uniform steaks, cutlets, and strips with minimal product giveaway.

Rotary turret chamber matching product profile dimensions to reduce trim loss
Hardened high-alloy steel scissor-cut blades handling tough muscle membranes
Continuously adjustable slice thickness intervals from two to fifty millimeters
Parallel stop plates ensuring planar cut alignment across heavy bone-in loins

High-output servo-driven portioning slicers TVI GMS 1000

TVI GMS 1000 high-capacity portioning slicers deliver continuous single-lane cutting powered by an 18 kW all-electric servo drive. The automated three-dimensional press unit shapes meat loaves into uniform profiles, generating exact-weight portions with zero trim waste.

Heavy-duty 18 kW fully electric servo drives eliminating hydraulic fluid systems
Large infeed bed accommodating meat primal blocks measuring up to 850 millimeters
Integrated dynamic weighing conveyor executing continuous individual check control
Ultra-high polymer forming tools tailored for delicate fresh beef and poultry loins

Compact 3D forming and portioning systems TVI GMS 400

TVI GMS 400 compact portioning slicers bring precision 3D forming and uniform portion slicing to mid-sized processing rooms with tight floor layouts. The ergonomic lateral loading drawer and volumetric forming chamber produce repeatable portions without raw trim loss.

Lateral slide-in drawer mechanism enabling rapid manual loading by one operator
Continuously variable slice thickness tuning from two to fifty millimeter spans
Toolless swap of volumetric forming inserts when shifting between meat recipes
Slim equipment footprint facilitating direct installation in modular work cells

Dual-lane high-speed portioning complexes TVI GMS 1600

TVI GMS 1600 dual-lane portioning systems deliver maximum slicing throughput across industrial meat plants handling multiple tons per shift. Synchronized cutting heads produce shingles, stacked portions, and butterfly cuts directly oriented for automated tray packaging.

Twin-track parallel cutting action doubling output volume within one machine line
Butterfly-cut program mode designed for specialty culinary beef cutlet geometry
Programmable shingling and stacking discharge conveyor routing into tray units
Heavy structural tool-steel blade beams engineered to prevent flexure deflection

Crust freezing tempering tunnels TVI CBF 1000 and 2000

TVI CBF 1000 and 2000 continuous crust freezing tunnels prep raw meat blocks through uniform surface hardening within 6 to 20 minutes prior to portioning. The closed refrigeration circuit prevents bone darkening without requiring expensive liquid carbon dioxide injections.

Closed-loop mechanical refrigeration eliminating direct gas contact and bone rot
Uniform peripheral crust conditioning completed within a 6 to 20 minute dwell
Automated pause mode holding product temperature during line stop interruptions
Strict first-in first-out flow maintaining cold chain integrity across shifts

Automated portion tray loading lines TVI FPS 500

TVI FPS 500 modular loading lines receive sliced meat portions from upstream GMS units and load them into rigid packaging trays before sealing. The system accommodates fixed-weight trays, random-weight portions, and gentle manual correction on an ergonomic continuous belt.

Tool-free lane guide changeover adapting to varied plastic tray geometry widths
Automatic placement of boneless shingles and uniform meat portions into trays
Ergonomic operator touch-up stations tailored for delicate premium cut handling
Seamless bus synchronization linking upstream slicers to MULTIVAC traysealers

Scissor-cut precision and rotary product forming across TVI GMS 520 units

TVI GMS 520 portioning machines utilize an advanced scissor-cut shear principle that delivers clean cuts through muscle fiber and bone structures without chipping edges or fracturing bone tissue.

The multi-station rotary turret accepts pre-chilled meat blocks and transfers them into the linear servo pusher chamber for portioning.

Three-dimensional volumetric press tooling stabilizes primal loaf contour prior to each cyclic knife stroke, ensuring parallel slice geometry and consistent target weights. Toolless conversion between forming inserts minimizes downtime during recipe shift changeovers across different meat types.

All-electric servo drives and continuous dynamic weighing in TVI GMS 1000

TVI GMS 1000 slicers incorporate an 18 kW three-phase electric servo drive system that drives high-speed reciprocating blade action without transmitting vibration through the floor frame.

Eliminating hydraulic fluid circuits prevents oil contamination risks within food processing areas and simplifies washdown sanitization.

The integrated infeed dynamic scale belt continuously scans raw meat block mass and sends real-time feedback into the MULTIVAC programmable automation control terminal.

Motion control algorithms optimize linear pusher feed steps to equalize weight distribution across individual slices with minimal deviation from target tolerances.

Ergonomic loading layout and 3D forming precision within TVI GMS 400

TVI GMS 400 portioning systems are engineered for butchery facilities and mid-sized processors with tight floor space, delivering high weight accuracy on a compact footprint.

The lateral slide drawer sits at an optimal working height, minimizing operator fatigue during continuous manual feeding of chilled meat primals.

The multi-axis mechanical forming chamber compresses meat loins from three sides simultaneously, compensating for natural muscle variations before the blade beam activates.

An intuitive touch-screen interface allows swift adjustment of slice thickness between two and fifty millimeters and controls shingle output patterns.

Twin-lane high-speed portioning and tray presentation on TVI GMS 1600 lines

TVI GMS 1600 industrial complexes feature twin independent cutting channels synchronized through an integrated central microprocessor controller.

This dual-track architecture doubles processing throughput, allowing meat plants to portion multiple tons of product during a single operating shift without bottlenecking.

Specialized blade kinematic motion supports butterfly-cut slicing modes for large culinary cutlets and restaurant steaks.

Finished portions discharge automatically in aligned stacks or shingled ribbons directly onto transfer conveyors linking with automated thermoforming and traysealing packaging machinery.

Continuous crust freezing technology and surface conditioning in TVI CBF tunnels

TVI CBF series crust freezing tunnels provide controlled superficial freezing across primal meat blocks within six to twenty minutes before mechanical slicing begins.

The closed mechanical refrigeration circuit circulates laminar sub-zero air streams that form a firm outer shell without freezing deep internal muscle moisture.

The hardened outer crust prevents meat deformation during lateral compression within forming tooling and ensures planar slice surfaces.

Avoiding direct liquid carbon dioxide spray prevents surface hemoglobin discoloration and eliminates bone darkening issues across bone-in pork chops and prime beef cuts.

Automated tray loading synchronization across TVI FPS 500 conveyor modules

TVI FPS 500 modular loading lines receive grouped meat slices from portioning slicers and load them into rigid plastic trays before final sealing.

The modular belt construction features tool-free width adjusters that quickly adapt to varied tray geometries, significantly reducing line changeover intervals.

Integrated manual inspection zones provide ergonomic space for line operators to inspect and gently correct delicate cutlet orientation before packaging.

Full hardware and software integration with MULTIVAC packaging systems coordinates conveyor velocities, preventing product accumulation before traysealer infeed units.

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