Burny Kaliburn CNC shape cutting and plasma systems

Burny Kaliburn thermal cutting solutions: industrial Phantom II and 10 LCD Plus CNC systems, FineLine and Spirit II plasma generators, and automatic torch height controls.

Burny Phantom II series industrial CNC shape cutting controllers

Burny Phantom II integrated controllers are engineered for multi-axis plasma and oxyfuel cutting machinery. The platform combines an industrial embedded computer, a 15-inch touchscreen display, and operator controls for coordinate motion across complex metal contouring paths.

Built-in console supporting dual plasma stations and six oxyfuel cutting torches
Direct CAD DXF file conversion eliminating third-party post-processing software
Windows Embedded operating platform shielded against high-frequency arc noise
Integrated Spirit II power module setup and real-time process tuning interface

Burny 10 LCD Plus standalone CNC shape cutting consoles

Burny 10 LCD Plus CNC systems are designed for thermal cutting portals and machine retrofit programs. A rugged enclosure and durable components deliver dependable multitasking performance across demanding fabrication shop environments with elevated particulate and heat levels.

Industrial 15-inch touchscreen interface with standard shape macro libraries
True multitasking runtime enabling job nesting while cutting is in progress
Enclosure sealed against airborne metallic dust and vibration disturbances
Interfacing with external coordinate servo drives and torch height adjusters

FineLine 170HD and 300HD high definition plasma cutting systems

FineLine 170HD and FineLine 300HD high-current-density plasma power supplies deliver clean bevel-free cutting across sheet and heavy plate. Microprocessor-governed gas regulation dynamically coordinates arc current and flow rates to optimize cut quality and extend consumable longevity.

FineLine 170HD: piercing capability up to 30 mm and severance up to 50 mm
FineLine 300HD: piercing capability up to 45 mm and severance up to 75 mm
Multi-gas flexibility supporting oxygen, nitrogen, shop air, H17, and argon
Direct system status reporting and maintenance feedback through CNC screens

Kaliburn Spirit II series high definition plasma systems (150, 275, 400)

Kaliburn Spirit II 150, 275, and 400 plasma generators merge FineLine torch mechanics with UltraSharp contouring algorithms. The system produces cylindrical bolt holes with near-zero bevel angles and narrow heat-affected boundaries across structural steel and stainless alloys.

Cutting currents of 150 A, 275 A, and 400 A covering broad plate dimensions
UltraSharp Hole Technology creating true cylindrical bolt holes without taper
Automatic gas consoles delivering proportional mixture control per material
Integrated communication linking plasma parameters directly to CNC consoles

Burny THC series automatic torch height control systems

Burny THC arc voltage regulators maintain an exact standoff distance between the plasma torch nozzle and the workpiece surface. High-speed ohmic initial height sensing and a responsive motorized lifter prevent collisions with tipped parts during rapid high-temperature cutting cycles.

Continuous digital arc voltage monitoring with fine 0.1-volt setpoint resolution
Ohmic and inductive initial surface sensing for repeatable pierce clearance
Dynamic elevation compensation handling thermal distortion of metal sheets
High-speed Z-axis lifter motor protected against spatter and slag ingress

Burny Kaliburn machine plasma torches, nozzles, and electrodes

Burny Kaliburn replacement components preserve correct arc aerodynamics across long cutting shifts. High-purity copper bodies, refined hafnium emitter inserts, and precision swirl rings ensure predictable cut edge angles while extending consumable wear cycles across all amperages.

Nozzles and hafnium-insert electrodes rated for amperages from 30 A to 400 A
Precision swirl rings maintaining laminar gas distribution around the arc
Protective shields and deflector caps deflecting spatter during piercing
Liquid-cooled machine torches engineered for intensive mechanized duty cycles

Burny Phantom II CNC motion controller architecture and multitasking runtime

Burny Phantom II integrated CNC motion systems deliver complete digital coordination across multi-axis thermal gantry cutting equipment.

The computing foundation utilizes an industrial-grade processor running an embedded operating system, providing defense against electrical noise emitted during high-frequency plasma arc ignition.

Burny 8 software introduces a true multitasking workflow, allowing operators to import, configure, and nest cutting routines from standard component libraries while simultaneous cutting execution proceeds on the table without interrupting trajectory interpolation.

Burny 10 LCD Plus standalone CNC consoles for cutting table retrofits

Burny 10 LCD Plus standalone CNC consoles are engineered for installation on newly built thermal cutting portals as well as retrofit upgrades of working machines.

The rugged metallic dust-tight enclosure shields internal processing electronics from conductive airborne metal particles and shop vibrations. A 15-inch high-resolution touchscreen panel facilitates direct visual tracking of torch paths, travel speeds, and limit switch statuses.

The controller supports direct DXF vector file conversion without third-party tools, giving operators flexible dynamic kerf width tuning on the fly.

Technical attributes of FineLine 170HD and 300HD precision plasma systems

FineLine 170HD and 300HD high-current-density plasma power units utilize advanced high-density arc formation to achieve clean cut edges free of dross and oxidation across carbon steels and alloyed metals.

The FineLine 170HD unit with 170 A output delivers dependable piercing up to 30 mm and severance up to 50 mm, while the 300 A FineLine 300HD pierces up to 45 mm and separates heavy plates up to 75 mm.

Digital proportional gas regulation automatically optimizes gas mixtures across pierce and cut intervals, extending the service life of nozzles and electrodes.

UltraSharp Hole Technology in Kaliburn Spirit II plasma cutting systems

Kaliburn Spirit II industrial plasma units rated at 150 A, 275 A, and 400 A feature UltraSharp Hole Technology for precision cylindrical hole profiling. Conventional plasma cutting frequently introduces taper along interior hole walls, complicating subsequent bolt installation.

UltraSharp algorithms dynamically coordinate gas pressures, cutting current, and lead-in geometries for holes down to a 1:1 diameter-to-thickness ratio, producing true cylindrical holes. The Spirit II control module is integrated directly into the Burny 8 user interface for centralized operation.

Burny THC automatic arc voltage control and torch anti-collision mechanisms

Burny THC series automatic torch height adjusters continuously track arc voltage with 0.1-volt precision, dynamically tuning vertical torch elevation above the workpiece.

A high-speed ohmic contact sensing mechanism verifies the actual plate surface before each pierce, preventing damage to precision nozzles and protective shields.

During high-feed cutting motions, the responsive Z-axis motorized lifter compensates for thermal deflection of metal plates, while an obstacle detection sensor halts motion if an unexpected collision risk is detected on the cutting bed.

Burny Kaliburn replacement parts and machine torches for continuous cutting

Burny Kaliburn replacement components are produced from high-purity copper and fitted with refined hafnium and tungsten emitter inserts to maintain pilot and cutting arcs.

Precision swirl rings produce a uniform vortex of plasma gas, stabilizing the arc column within the nozzle orifice and preventing premature orifice erosion.

Liquid cooling within the machine torch body carries away thermal energy from the arc zone, eliminating overheating of threaded connections and insulator components during intensive multi-shift cutting cycles on heavy fabrication portals.

Burny Kaliburn and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of Burny Kaliburn and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.