Lavichip Industrial Robot Control Systems and Motion Controllers

Lavichip Integrated Drive-Control and Dedicated Injection Molding Robot Control Systems

The integrated drive-control injection molding robot control system developed by Shenzhen Lavichip Technology Co., Ltd. combines multi-axis servo drive power stages, digital discrete automation, and dedicated plastics processing logic inside a single compact cabinet.

Directly integrating the CNC motion control kernel with multi-axis servo inverters eliminates sprawling interconnecting cable bundles, suppresses electromagnetic interference, and drastically accelerates on-site commissioning across European, Japanese, and Chinese injection molding machines.

The platform seamlessly coordinates mold clamp opening signals, pneumatic part grippers, servo traversing arms, and wrist rotation units, enabling ultra-fast part extraction and conveyor stacking without risking mechanical collisions with moving platen molds.

• Mechanical architecture and drive integration: all-in-one drive-controller platform featuring unified digital motion DSP processing, direct 380 V utility input, and synchronization across up to 5 servo axes
• Specialized injection process algorithms: pre-programmed motion cycles for high-speed part retrieval, mold release spray application, metal insert placement, and palletized part stacking
• Standardized safety and EUROMAP interfacing: compliant with EUROMAP 12 and EUROMAP 67 injection molding machine electrical interfaces, hardware-isolated safety interlocks, and Safe Torque Off (STO)
• All-in-one pendant parametrization: full configuration of servo gain parameters and multi-axis trajectory profiles directly from the handheld teach pendant without relying on external PC tools

Lavichip Multi-Axis Fieldbus Robot Control Systems (CANopen, EtherCAT, and RTEX)

Lavichip distributed industrial fieldbus robot controllers for plastic processing machines are engineered around high-speed real-time industrial communication standards including CANopen, EtherCAT, and RTEX.

Employing deterministic digital communication links allows dynamic multi-axis expansions accommodating up to 12 synchronized servo drives alongside remote discrete and analog I/O terminal slices.

Proprietary corner trajectory smoothing algorithms and mechanical vibration suppression filters deliver rapid traversing speeds while maintaining exceptional positioning accuracy within 0.01 mm.

Continuous real-time cyclic data exchange eliminates positioning drift and provides instantaneous current monitoring across all drive axes.

• Industrial communication protocols: modular configurations supporting EtherCAT (100 Mbps transmission speed), CANopen (1 Mbps baud rate, up to 12 axes), and RTEX with up to 16 remote I/O modules
• Patented trajectory optimization: specialized corner motion trajectory planning with dynamic S-curve acceleration smoothing, guaranteeing repeating positioning accuracy within 0.01 mm
• Universal servo interoperability: standardized implementation of CiA 402 and CoE drive control profiles ensuring plug-and-play compatibility with multi-brand servo amplifiers
• Industrial noise immunity: complete optical isolation across all digital input and output lines, ensuring stable operation amidst intense electromagnetic interference from nearby injection machines

Lavichip CNC Machine Tool Gantry and Truss Loading Control Systems (DT550, TP264, C30)

Engineered for turning centers and milling machines, Lavichip DT550, TP264, and C30 control systems automate workpiece loading and finished part unloading across automated manufacturing cells.

The flagship DT550 all-in-one controller coordinates five servo axes and incorporates onboard relay outputs specifically designed to actuate hydraulic chucks, steady rests, and automated splash doors.

The CANopen-enabled C30 controller is tailored for dual-gripper and multi-arm truss robots servicing two or three metalworking machines simultaneously. Collision avoidance interlocks and machine tool status handshakes ensure safe, continuous 24/7 unassisted production.

• Axis capability and I/O density: DT550 controls up to 5 servo axes and integrates 36 digital inputs and 21 digital outputs with direct heavy-duty relay outputs for lathe pneumatic valves
• Multi-machine cell coordination: C30 master architecture independently coordinates dual-arm gantry mechanisms servicing multiple CNC machines within a unified machining sequence
• DSP + FPGA closed-loop control: TP264 motion controller utilizes hardware DSP+FPGA architectures executing high-speed pulse control with comprehensive optoelectronic channel isolation
• Linux and Qt operator environment: modern embedded Linux interface with custom Qt GUI themes, pre-loaded turning macros, rapid batch setup wizards, and built-in geometric calculators

Lavichip LAC100 and LAC200 Series Programmable Motion Controllers (IEC 61131-3, EtherCAT)

The Lavichip LAC100 and LAC200 programmable motion controller series delivers robust automation for discrete manufacturing equipment, electronic packaging machines, and automated assembly systems.

Fully conforming to the international IEC 61131-3 programming standard, the platforms support Ladder Diagram (LD), Structured Text (ST), and Sequential Function Chart (SFC) workflows.

The LAC200 controller leverages high-speed EtherCAT master connectivity to synchronize distributed servo drives with cycle times down to 1 ms, while concurrently hosting Profinet, Modbus-TCP, Modbus-RTU, and CANopen communication links for distributed I/O slices and SCADA supervisory control.

• IEC 61131-3 software standardization: native support for 5 standard IEC automation languages, standardized PLCopen Motion Control function blocks, and user-defined libraries
• Multi-protocol industrial networking: dual Ethernet ports supporting EtherCAT Master, Profinet Device, Modbus-TCP/RTU, and CANopen for seamless factory floor integration
• Robust real-time compute hardware: high-performance ARM Cortex multi-core processor with hardware-accelerated floating-point mathematics and non-volatile parameter memory
• Versatile industrial applications: deployed in tunnel ventilation, municipal water treatment, pharmaceutical blister packaging, electronic testing, and automated cutting machinery

Lavichip LMC300E, LMC300H, and LMC500 High-Speed Multi-Axis Motion Controllers (Up to 16 Axes)

Lavichip LMC300E, LMC300H, and LMC500 multi-axis motion controllers provide high-precision kinematic coordination for 4-axis and 6-axis articulated robots, SCARA handling arms, and automated lithium battery manufacturing machines.

The LMC300E coordinates up to 16 synchronized servo axes over real-time EtherCAT networks with hardware-accelerated Electronic Camming (E-Cam), Flying Shear synchronous cutting, and continuous 3D linear and circular spatial interpolation.

The LMC300H variant integrates motion control electronics and a high-resolution touchscreen into a self-contained panel, streamlining automated palletizing and machine tending cells.

• Synchronous axis coordination: controls from 1 to 16 EtherCAT servo axes with 1 ms bus update cycles, resonance suppression filtering, and full forward/inverse kinematic solvers
• Advanced kinematic features: hardware Electronic Camming (E-Cam), dynamic flying shear, continuous path velocity planning, and multi-axis spatial curve interpolation
• Integrated HMI form factor (LMC300H): unified display and control chassis featuring color touchscreen graphics, intuitive teaching screens, and pre-configured palletizing templates
• Host and vision connectivity: native TCP/IP socket communications, dedicated machine vision alignment protocols, and industrial Modbus TCP gateways for supervisory data logging

Lavichip HT0806, HN50, HN00-09Q6, and HT0705 Industrial Robot Teach Pendants and Handheld HMIs

Lavichip handheld teach pendants and operator control units encompass the HT0806, HN50, HN00-09Q6, HT0803, and configurable HT0705 terminals.

Featuring vivid high-contrast color touchscreens up to 1024×768 resolution, the devices integrate category 0/4 emergency stop pushbuttons conforming to EN ISO 13850 and 3-position deadman enabling switches.

The HN00-09Q6 pendant is tailored for collaborative robots (cobots), displaying interactive 3D kinematic simulations of robot motion in real time.

Housed within ruggedized drop-resistant enclosures, all pendants are sealed to IP65 ingress protection and certified to industrial class 3 electromagnetic compatibility.

• Rugged ergonomic construction: shock-absorbing rubber bumper bumpers, drop-tested resilience from 1.2 m, full IP65 dust/water resistance, and lightweight design under 950 grams
• Operator safety hardware: dual-channel illuminated emergency stop mushroom pushbuttons and 3-position deadman enabling switches for compliant manual robot jogging
• Qt GUI and 3D simulation: embedded Linux OS with Qt graphical libraries, custom layout customization, and real-time 3D kinematic visualization of robotic arm trajectories
• Targeted device families: HN50 optimized for robotic welding with dedicated arc parameter buttons, HT0705 configurable HMI, and HT0803 featuring direct VGA input

Lavichip i3 Series Universal AC Servo Drives and Motors (0.1 kW to 7.5 kW)

The i3 universal AC servo drive family engineered by Lavichip addresses mainstream industrial automation requirements across a broad power spectrum from 0.1 kW to 7.5 kW.

Available in pulse-direction (Pulse/Dir) and real-time EtherCAT (CoE) bus topologies, i3 servo drives pair with high-torque AC synchronous permanent magnet motors equipped with 17-bit or 23-bit optical absolute encoders.

Intelligent current loop algorithms deliver millisecond acceleration profiles, tight zero-speed positioning hold, and automatic mechanical resonance suppression utilizing adaptive notch filters.

• Power ratings and frame compatibility: power capacities from 100 W to 7.5 kW with single-phase 220 V and three-phase 380 V inputs matched to motor frame sizes from 40 mm to 180 mm
• Command interface options: differential pulse command inputs up to 4 MHz and synchronized EtherCAT fieldbus communications complying with standard CiA 402 drive profiles
• High-resolution positioning: supports 17-bit and 23-bit single-turn and multi-turn absolute optical encoders providing up to 8,388,608 feedback counts per shaft revolution
• Adaptive vibration suppression: intelligent auto-tuning with adaptive notch filters, vibration suppression algorithms, and real-time load inertia identification

Lavichip Column Palletizing Controllers, Distributed I/O Modules, and Machine Vision Systems

Lavichip turnkey automation solutions for warehouse logistics and packaging include column palletizer controllers, remote distributed I/O slices, and integrated industrial vision systems.

The specialized column palletizing controller with polar coordinate kinematics and EtherCAT fieldbus automates bag, carton, and drum stacking across chemical, grain, and building material packaging plants.

Remote modular I/O terminals provide optical isolation and expand system capacity by dozens of digital and analog channels. Combined with high-speed industrial cameras, the system delivers inline optical inspection, automated barcode reading, and dynamic sorting on running conveyor belts.

• Palletizing kinematics and stacking patterns: pre-programmed palletizing routines for 4-axis column and cartesian gantry robots with customizable layer pattern algorithms
• Distributed slice I/O modules: high-speed EtherCAT and CANopen fieldbus terminals with 16/32-channel digital inputs/outputs, short-circuit protection, and LED status indicators
• Industrial machine vision integration: support for standard GigE Vision and USB3 Vision industrial cameras, feature extraction, part orientation detection, and flaw classification