Fast Fueling (Fast Fill Systems) High-Flow Diesel Fueling Systems & Service Fluid Couplers: Sureloc / Pitboss / Titan Nozzles, R150CVc Receivers & V150 Vents

Supply closed high-flow diesel fueling systems and service fluid quick couplers from Fast Fueling / Fast Fill Systems (operating division of Nozzle Tech, USA LLC, Utah, USA): N150PSLp, N150PBp, N150Tp, N150Cp, and N800AT nozzles, R150CVc and R150Sc receivers, V150/FVH tank vents, Pressureless kits, R100–R400 fluid couplers, and rebuild kits.

Fast Fueling 1-1/2" Diesel Refueling Nozzles: Piston Sureloc (N150PSLp) & Pitboss (N150PBp) Series

Industrial 1-1/2" FNPT fast-fill diesel nozzles from Fast Fueling Systems / Fast Fill Systems are engineered for high-flow closed-circuit refueling of mining haul trucks, dozers, excavators, and locomotives at flow rates up to 150 GPM (568 LPM).

The Piston Sureloc series (part number N150PSLp / N150SL) features an all-metal thick-walled main housing, a 12-stainless-steel-ball bearing latching mechanism, and piston-activated automatic shut-off designed for harsh oilfield and open-pit mining environments.

The Pitboss series (part number N150PBp / N150PB) utilizes the Elastodog latching mechanism paired with piston-driven shut-off engagement to prevent jamming in muddy, dusty, or icy conditions.

  • 1-1/2" FNPT inlet thread with high-flow capacity up to 150 GPM (568 LPM) for pressurized and pressureless refueling systems
  • Piston Sureloc (N150PSLp): 12 stainless steel ball bearings, heavy-wall metal construction, and reliable piston-activated automatic cutoff
  • Pitboss (N150PBp): dirt-forgiving Elastodog latching mechanism engineered for severe mud, clay, and abrasive mining operations
  • Direct drop-in compatibility with Fast Fill R150 series fuel receivers and industry-standard Wiggins ZZ9A2 / ZN2 tank receivers

Lightweight Titan (N150Tp), All-Metal Classic (N150Cp) & Ultra-High-Flow N800AT Fuel Nozzles

For mobile lube and fuel trucks handling high daily refueling cycles, Fast Fueling produces the lightweight Titan diesel fuel nozzle (part number N150Tp / N150T, 1-1/2" FNPT), combining the rugged Elastodog clasping mechanism with a streamlined ergonomic profile.

A key advantage of the Titan series is its field-serviceable piston cartridge, enabling technicians to rebuild the automatic cutoff module on site in minutes.

The range also includes the traditional all-metal Classic nozzle (N150Cp / N150C) and ultra-high-flow N800AT refueling nozzles rated up to 211 GPM (800 LPM).

  • Titan (N150Tp): lightest ergonomic 1-1/2" FNPT diesel fast-fill nozzle equipped with Elastodog latching and piston-activated cutoff
  • Field-serviceable piston cartridge enabling rapid on-site overhaul of the shut-off assembly without specialized shop press tools
  • Classic (N150Cp): time-tested all-metal construction engineered for heavy mining, construction, and forestry machinery fleets
  • Ultra-high-flow N800AT series nozzles supporting flow rates up to 211 GPM (800 LPM) for ultra-class haul trucks and rail locomotives

Fast Fueling 2" NPT Fuel Receivers: Patented Check Valve R150CVc & Standard Steel R150Sc

On-board fuel receivers mount directly into the heavy equipment fuel tank or remote fill manifold via a 2" NPT thread to mate with N150 series refueling nozzles.

The patented R150CVc (2" NPT Fuel Check Valve Receiver) integrates an internal check valve that allows maintenance crews to unthread and replace the receiver without draining the fuel tank, while preventing poppet malfunction and fuel theft.

The standard steel R150Sc and R150Sc-j fuel receivers feature heavy-duty machined steel bodies, a green poppet calibrated for 12 PSIG shut-off pressure, and a protective dust cap.

  • R150CVc (2" NPT): patented Check Valve Receiver enabling receiver replacement on a full tank without draining diesel fuel
  • Integrated anti-theft flow check protection and optimized internal geometry that prevents poppet chatter and premature nozzle shut-off
  • R150Sc & R150Sc-j (2" NPT): rugged steel fuel valve receivers with 12 PSIG shut-off pressure (green poppet) and protective cap
  • Direct thread-in replacement for legacy JNX and ZN2CV fast-fill tank receivers across mining and construction fleets

Fast Fueling Pressurized Fuel Tank Vents: V150, V150A, V150B, V150F & High-Volume V150H / FVH

In pressurized fast-fueling systems, the fuel tank vent mounts at the top of the tank to perform two critical tasks: exhausting displaced air during high-speed fuel delivery up to 150 GPM and sealing the vent port via an internal float once fuel reaches the full level.

This controlled pressure rise (reaching the 12 PSIG threshold) triggers the automatic shut-off piston inside the N150 nozzle. The lineup includes V150, V150A, V150B, V150F, and the High Volume Fuel Vent V150H / FVH featuring a standard 5-inch (127 mm) stem.

  • Standard 5-inch (127 mm) float stem depth maintaining properullage expansion space inside heavy equipment diesel tanks
  • Models V150, V150A, V150B, and V150F available with 2" NPT threaded and flanged mounting adapters for diverse tank geometries
  • High Volume Fuel Vent V150H / FVH engineered for maximum airflow capacity during ultra-fast refueling operations
  • Roll-over spill protection and filtered breather pathways keeping abrasive mine dust out of the fuel system

Fast Fueling Pressureless Refueling Systems: Standard Kit & Caterpillar D7–D11 Dozer Kit

Pressureless fast-fueling systems eliminate internal tank over-pressurization during automatic shut-off, protecting thin-walled or complex-shaped diesel tanks from bulging and weld fatigue.

When fuel reaches the full mark, the top-mounted pressureless vent level controller sends a hydraulic pilot signal directly to the tank shut-off valve, stopping flow and triggering the nozzle without pressurizing the vessel.

Fast Fueling supplies the universal Pressureless System Kit Standard alongside dedicated kits for Caterpillar D7–D11 bulldozers.

  • Pressureless System Kit Standard: compatible with 95% of heavy equipment fuel tanks across Caterpillar, Komatsu, Volvo CE, John Deere, Hitachi, and Liebherr
  • Installs via two 2" NPT tank ports (one top port for the vent controller, one lower port for the receiver) with port spacing up to 8 ft (2.44 m)
  • Dedicated D7–D11 Cat Dozer Pressureless Kit featuring a 6-bolt CAT vent flange and remote ground-level fueling receiver configuration
  • Zero tank pressurization during shut-off, preventing structural tank damage and fuel spills

Service Fluid Quick Couplers & Receivers (500 PSI): Crankcase N100/R100, Coolant N200/R200, Hydraulic N300/R300 & Transmission N400/R400

For rapid fluid evacuation and refill from field lube trucks, Fast Fueling manufactures four dedicated size- and color-coded coupler series rated for 500 PSI (34.5 bar) operating pressure and 1500 PSI (103.5 bar) burst pressure.

Each nozzle and receiver pair only connects with its matching fluid series, preventing accidental cross-contamination between engine oil, coolant, hydraulic fluid, and transmission oil.

Available in Standard dog-latch versions, aircraft-grade aluminum R-Series ball-latch versions, and Universal ball-bearing couplers.

  • Crankcase Engine Oil (3/4" NPT): male receivers with dust cap R100c & R100Rc, female couplers N100p, and Universal ball-latch coupler N100Up
  • Engine Coolant (1/2" NPT): male receivers R200c & R200Rc, standard female coupler N200p, and Universal female coupler N200Up fitting both Standard and R-Series
  • Hydraulic Fluid (3/4" NPT): male receivers R300c & R300Rc, standard female coupler N300p, and R-Series ball-bearing female coupler N300Rp
  • Transmission Oil (1/2" NPT): male receivers R400c & R400Rc, metal dog-tooth female coupler N400p, and R-Series ball-bearing coupler N400Rp

Color-Coded Selective Couplers (3/4" NPT): Flat Face Series (FFN/FFR) & Matrix Series (N307–N380 / R307–R380)

For multi-fluid service banks on haul trucks and excavators requiring multiple viscosity grades of gear, axle, and hydraulic oils, Fast Fueling produces selective 3/4" NPT color-coded couplers in the Flat Face and Matrix series.

Flat Face couplers (FFN female nozzles and FFR male receivers) feature a flush, wipe-clean mating face that minimizes dirt inclusion and mechanically keys each color code so a nozzle can only couple with its exact color-matched receiver.

The Matrix Series (N307–N380 and R307–R380) provides 8 distinct keyed fluid channels.

  • Flat Face Female Nozzles 3/4" FNPT: FFN210, FFN230, FFN240, FFN250, FFN255, FFN260, FFN265, FFN270, FFN275, FFN280, and FFN285
  • Flat Face Male Receivers 3/4" MNPT: FFR210, FFR230, FFR240, FFR250, FFR255, FFR260, FFR265, FFR270, FFR275, FFR280, and FFR285
  • Matrix Series 3/4" NPT: 8 keyed color-coded female nozzles (N307, N310, N320, N330, N350, N360, N370, N380) and male receivers (R307–R380)
  • Mechanical key-lock and color coding that completely eliminate fluid cross-contamination across fleet maintenance operations

Heavy-Duty Hose Swivels S150 / S200, Serviceable Piston Cartridges, Dust Caps & Rebuild Kits

To prevent fuel hose kinking and reduce operator wrist strain during high-flow refueling, Fast Fueling manufactures heavy-duty ball-bearing hose swivels in 1-1/2" NPT (model S150) and 2" NPT (model S200) sizes.

Machined from cold-rolled steel, these swivels maintain smooth 360° rotation under full line pressure.

We also supply genuine spare parts and overhaul kits: replacement piston cartridges, Elastodog latch kits, elastomer seal sets, protective receiver dust caps, and field rebuild kits compatible with Fast Fill and Wiggins (ZZ9A2, KR93, JNX, ZN2CV) fast-fueling hardware.

  • Hose Swivels S150 (1-1/2" NPT) and S200 (2" NPT) built from cold-rolled steel with ball-bearing raceways for smooth hose handling
  • Replacement shut-off piston cartridges, stainless ball bearing sets, Elastodog latch dogs, and low-temperature seal kits
  • Overhaul and rebuild kits for Fast Fill nozzles and industry-standard fast-fueling components (ZZ9A2, KR93, JNX, ZN2CV)
  • Protective receiver dust caps, lanyard tethers, and female coupler dust plugs for R150 and N100–N400 series fittings

Identifying Fast Fueling (Fast Fill Systems) Assemblies by Part Numbers and Cross-References

For over 30 years, Fast Fueling Systems / Fast Fill Systems (an operating division of Nozzle Tech, USA LLC, Utah, USA) has engineered and manufactured closed high-flow diesel fueling systems and service fluid quick couplers for mining haul trucks, excavators, bulldozers, wheel loaders, fuel lube

trucks, and locomotives.

To select the exact nozzle, onboard receiver, or seal kit, provide the factory part number stamped on the body or listed in your parts manual: fuel nozzles N150PSLp (N150SL), N150PBp (N150PB), N150Tp (N150T), N150Cp (N150C), and N800AT; receivers R150CVc, R150Sc, and R150Sc-j; fuel tank vents V150,

V150A, V150B, V150F, and V150H (FVH); hose swivels S150 and S200.

Fast Fueling 1-1/2" and 2" NPT assemblies are dimensionally and functionally interchangeable with industry-standard Wiggins fast-fill systems (ZZ9A1, ZZ9A2, ZN2A, ZV150), allowing direct replacement of worn nozzles, receivers, and seal kits without modifying vehicle piping.

Selecting the Right Diesel Fuel Nozzle: Piston Sureloc, Pitboss, Titan, or N800AT

When outfitting mobile fuel/lube service trucks and stationary mining fuel islands, nozzle selection depends on environmental contamination levels and target flow rate. The N150 series nozzles feature a 1-1/2" FNPT female inlet thread and are rated for up to 150 GPM (568 LPM).

The Piston Sureloc (N150PSLp / N150SL) incorporates 12 stainless steel ball bearings and a thick-walled all-metal housing built to withstand severe impact loads.

The Pitboss (N150PBp / N150PB) utilizes the proprietary Elastodog latching mechanism, preventing latch jamming caused by mud, coal dust, sand, and ice.

The lightweight Titan (N150Tp / N150T) pairs the Elastodog latch with a field-replaceable piston cartridge that can be serviced in 10–15 minutes. For ultra-class haul trucks and rail locomotives, the high-flow N800AT nozzle delivers up to 211 GPM (800 LPM).

Upgrading Fuel Tanks with R150CVc Check Valve Receivers

Onboard fuel receivers mount into the bottom or side wall of the fuel tank via a 2" NPT male thread. The standard steel receiver R150Sc (and extended-stem variant R150Sc-j) features a green indicator poppet and is calibrated for a 12 PSIG (0.83 bar) automatic nozzle shut-off pressure.

The patented R150CVc (Fuel Check Valve Receiver) integrates an internal check valve directly into the mounting body.

When a receiver stem requires scheduled maintenance or replacement due to impact damage, the internal check valve blocks diesel fuel from flowing out, enabling replacement without draining hundreds of liters of fuel from the tank.

In addition, the R150CVc check valve architecture prevents unauthorized fuel siphoning and theft through the fast-fill receiver port on heavy construction and mining equipment.

Pressurized vs. Pressureless Fast Fueling: V150/FVH Vents and Pressureless Kits

Conventional pressurized fast fueling relies on a sealed fuel tank paired with a float-operated fuel tank vent (V150, V150A, V150B, V150F, or high-volume V150H / FVH with a 5" / 127 mm float stem).

During fueling, displaced air exhausts freely through the vent; once fuel reaches the full level, the float rises, closes the vent path, and builds up to 12 PSIG (0.83 bar) of backpressure to trigger instant nozzle shut-off.

For machines with thin-walled or aluminum tanks not rated for internal pressurization, the Fast Fueling Pressureless System Kit provides closed high-flow fueling without tank pressure. The Standard kit fits 95% of fuel tanks and installs through two 2" NPT ports spaced up to 8 ft (2.44 m) apart.

For Caterpillar D7, D8, D9, D10, and D11 track-type tractors, a dedicated Pressureless System Kit includes a 6-bolt CAT vent flange adapter and braided signal line.

Service Fluid Couplers R100–R400, Flat Face, and Matrix Selective Couplers

For centralized ground-level service banks on heavy machinery, Fast Fueling manufactures threaded evacuation and refill couplers rated for 500 PSI (34.5 bar) maximum operating pressure and 1500 PSI (103.5 bar) minimum burst pressure.

Distinct thread sizes and coupling profiles prevent cross-contamination of fluids during preventive maintenance.

The standard product line covers four dedicated circuits: crankcase engine oil (3/4" NPT: receivers R100c, R100Rc, nozzles N100p, N100Up), radiator coolant (1/2" NPT: receivers R200c, R200Rc, nozzles N200p, N200Up), hydraulic oil (3/4" NPT: receivers R300c, R300Rc, nozzles N300p, N300Rp), and

transmission oil (1/2" NPT: receivers R400c, R400Rc, nozzles N400p, N400Rp).

For multi-grade lube trucks requiring strict segregation of oil viscosities, Fast Fueling offers color-coded Flat Face Series couplers (FFN210–FFN285 and FFR210–FFR285) and mechanically keyed Matrix Series selective couplers (N307–N380 and R307–R380 with 8 independent keyed positions).

Field Maintenance, S150/S200 Hose Swivels, and Fast Fueling / Wiggins Rebuild Kits

To eliminate hose kinking and torsional stress on fuel reels and dispensing islands, heavy-duty ball-bearing hose swivels S150 (1-1/2" NPT) and S200 (2" NPT) are machined from cold-rolled steel with full-bore internal passages.

When shut-off response slows or minor weeping occurs, nozzles and receivers do not require complete unit replacement: the modular Fast Fueling design allows field technicians to replace the piston cartridge, springs, latches, and fluorocarbon seals on site.

We supply genuine factory rebuild kits for both current Fast Fueling models (N150PSLp, N150PBp, N150Tp, R150CVc, V150) and installed Wiggins assemblies (series ZZ9A2, KR93, JNX, and ZN2CV), along with anodized aluminum and composite dust caps RP150 and vinyl nozzle plugs NP150.

International Supply of Genuine Fast Fueling Equipment and Replacement Parts

SpareX organizes direct international supply of genuine Fast Fueling Systems (Fast Fill Systems, USA) diesel nozzles, onboard receivers, tank vents, pressureless kits, service fluid couplers, and rebuild kits for mining operations, quarries, fleet operators, and OEM equipment builders worldwide.

Our engineering team assists with cross-referencing part numbers across Fast Fueling catalogs and Wiggins equivalents, configuring cold-weather assemblies, and planning stocked spare cartridge kits for haul truck and dozer fleets.

We fulfill orders ranging from a single R150Sc receiver or seal kit to complete turnkey fleet fueling packages with international air and sea logistics.

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