Neway Industrial Material foundry blanks, precision molding and 20t forgings

Supply custom pressure-retaining resin-sand blanks, lost-wax precision blanks, open-die blocks and seamless rolled ring forgings from Neway Industrial Material in carbon, stainless, duplex and nickel alloys.

Tongan Foundry Heavy Resin-Sand Molded Blanks (Suzhou, 19,200 Tons/Year)

Neway Tongan Foundry in Suzhou (established 2003, expanded 2008 & 2015, 112,500 m² facility) produces medium-to-heavy no-bake resin-sand poured steel blanks with an annual capacity of 19,200 tons for industrial valves, process pumps, compressors and power generation equipment.

Pressure-retaining valve bodies, bonnets, wedges, discs and pump housings in large nominal sizes
Electric arc furnaces, medium-frequency induction furnaces and AOD Argon Oxygen Decarburization refining
Automated resin-sand molding lines, core shooting centers and heavy shot-blasting booths
Supply scope: raw and pre-machined sand-molded blanks manufactured to OEM 3D models and drawings

Fengshan Foundry Lost-Wax Precision Molded Blanks (12,000 Tons/Year)

Neway Fengshan Foundry (founded 2004, 50,000 m² plant area) specializes in precision lost-wax silica-sol molded steel blanks with an annual output of 12,000 tons, delivering near-net-shape pressure components with minimal machining allowances.

Superior surface finish and tight dimensional tolerances for intricate internal flow passages
Robotic ceramic shell dipping, climate-controlled drying rooms and autoclave dewaxing lines
High-volume production of valve bodies, bonnets, floating balls, seat rings, impellers and brackets
Supply scope: precision lost-wax alloy blanks in carbon, stainless and duplex grades to customer drawings

Neway Precision Forging (Liyang) Heavy Forge Plant (20t Max Unit, 50,000 Tons/Year)

Neway Precision Forging (Liyang) Co., Ltd. (established 2019 in Liyang, Jiangsu) operates a modern heavy forging complex rated for 50,000 tons per year and individual forged workpieces weighing up to 20 metric tons.

Heavy hydraulic open-die forging presses synchronized with rail-bound forging manipulators
High forging reduction ratios eliminate internal porosity and refine grain flow for extreme pressures
Serves API 6A oilfield equipment, subsea manifolds, nuclear power, wind turbines and petrochemical reactors
Supply scope: heavy forgings up to 20 tons with rough turning, deep-hole boring and 100% UT inspection

Open-Die Forgings: Valve Blocks, Shafts, Cylinders and Wellhead Bodies

Neway Open-Die Forging division manufactures forged blocks, stepped shafts, hollow cylinders, tees, crosses and valve bodies for top-entry ball valves, high-pressure gate valves, blowout preventers (BOP) and API 6A Christmas trees.

Forged pressure blocks and bonnets for Class 900–4500 valves and 10,000–20,000 psi wellhead assemblies
Stepped turbine/compressor shafts, valve stems, hydraulic cylinders and thick-walled hollow barrels
Produced from vacuum-degassed (VD/VOD) and electro-slag remelted (ESR) certified alloy ingots
Supply scope: open-die forged blocks, shafts, tees and valve bodies to ASTM/ASME and API specifications

Seamless Rolled Ring Forgings, Pipeline Valve Shells and Flanges

Using CNC radial-axial ring rolling mills, Neway Precision Forging produces seamless rolled rings, valve body shells, closures, seat retainers, high-pressure flanges and slewing bearing rings.

Circumferential grain flow maximizes hoop-stress strength, toughness and fatigue resistance
Body shells and end closures for 3-piece forged and fully welded pipeline ball valves up to DN 1400
ASME B16.5 / B16.47 flanges, API 6A 6B/6BX weld-neck flanges, heat-exchanger girth flanges and gear blanks
Supply scope: rectangular and contoured seamless rolled rings rough-machined to drawing dimensions

Carbon, Low-Temp, Chrome-Moly, Duplex and Nickel-Alloy Metallurgy

Neway Industrial Material melts, molds and forges a comprehensive range of ferrous and non-ferrous alloys engineered for high-temperature steam, cryogenic LNG, sour gas (NACE MR0175 / ISO 15156) and seawater corrosion resistance.

Carbon & Low-Temp Steels: WCB, WCC, LCB, LCC, A105, LF2, LF3 with Charpy V-notch impact testing to -46 °C / -101 °C
Alloy & Stainless Steels: WC6, WC9, C12A, F11, F22, F91, F92, CF8, CF8M, CF3M, CG8M, F304L, F316L, F321, F347
Duplex & Super Duplex: ASTM A890/A995 Gr. 4A/5A/6A and A182 F51/F53/F55 qualified to ASTM G48 pitting resistance
Nickel & Special Alloys: Alloy 20 (CN7M), 254SMO (CK3MCuN), Inconel 625/718, Incoloy 825, Monel 400, Hastelloy C276, Al-Bronze

Solidification Simulation, Pattern Tooling, Heat Treatment and CNC Machining

Neway Industrial Material integrates CAD/CAE solidification simulation, in-house CNC pattern and die shops, calibrated heat-treatment furnaces and heavy CNC machining centers under one roof.

Finite-element pouring and forging simulation optimizes riser/gating design and eliminates shrinkage defects
Calibrated gas and electric furnaces (AMS 2750 / API 6A Annex M) with water, oil and polymer quench tanks
In-house CNC vertical turning, boring and milling to deliver proof-machined or finish-machined components
Supply scope: pattern/die engineering, First Article Inspection (FAI) prototypes and batch series production

NDT Inspection (RT, UT, MT, PT), Metallurgical Lab and EN 10204 3.1 / 3.2

Neway Industrial Material maintains accredited metallurgical laboratories and non-destructive testing (NDT) facilities qualifying foundry and forge blanks to PED 2014/68/EU, AD 2000-W0, NORSOK M-650, API 20A/20B/20C and marine rules.

Radiographic testing (X-ray, Ir-192, Co-60 and linear accelerator) for thick-walled pressure parts per ASME Section V
Ultrasonic (UT), magnetic particle (MT) and liquid penetrant (PT) testing by ISO 9712 / ASNT Level II & III inspectors
Optical emission spectrometry, tensile testing, cryogenic Charpy impact (-196 °C), metallography and ASTM G48 corrosion tests
Supply scope: full traceability documentation, heat-treatment charts, NDT reports and EN 10204 3.1 / 3.2 mill reports

Foundry & forge identification and technical drawing verification

Neway Industrial Material is the metallurgical backbone of Neway Group, operating three specialized plants in Jiangsu Province, China: Tongan Foundry in Suzhou (19,200 t/yr resin-sand molding), Fengshan Foundry (12,000 t/yr lost-wax precision molding) and Neway Precision Forging in Liyang (50,000

t/yr open-die and rolled-ring forgings up to 20 tons).

To request a foundry or forge quotation, provide the 2D engineering drawing, 3D CAD step model, material grade (ASTM/ASME/EN), required quality level (API 6A PSL 1–4, API 20A/20B/20C, NORSOK M-650) and batch quantity.

For repeat orders of existing valve or pump blanks, reference the factory Pattern Number, Die Number or previous Heat Number from your EN 10204 3.1 mill report.

Tongan Foundry heavy no-bake resin-sand molded blanks (19,200 tons/year)

Covering 112,500 m² in Suzhou, Tongan Foundry manufactures medium and large pressure-retaining sand-molded blanks using automated no-bake resin-sand molding lines and core centers.

Melting is performed in electric arc and medium-frequency induction furnaces followed by AOD (Argon Oxygen Decarburization) refining for ultra-low sulfur and gas content.

We supply poured valve bodies, bonnets, wedges, butterfly discs, pump housings and turbine shells with full radiographic soundness.

Fengshan Foundry lost-wax silica-sol precision blanks (12,000 tons/year)

Located on a 50,000 m² site, Fengshan Foundry produces precision lost-wax silica-sol blanks using robotic ceramic shell dipping and autoclave dewaxing.

The silica-sol process achieves CT5–CT7 dimensional tolerances and smooth surface finishes (Ra 3.2–6.3 μm), minimizing CNC machining time.

We deliver near-net-shape valve bodies, bonnets, floating/trunnion balls, seat rings, impellers and complex structural components.

Neway Precision Forging (Liyang): heavy forgings up to 20 metric tons

Established in 2019 in Liyang, Neway Precision Forging operates heavy hydraulic open-die presses, rail-bound manipulators and radial-axial CNC ring rolling mills with a 50,000 ton annual capacity.

Starting from vacuum-degassed (VD/VOD) and electro-slag remelted (ESR) ingots, high forging reduction ratios ensure dense, homogeneous grain structure.

We supply heavy forgings up to 20 tons for subsea manifolds, nuclear power islands, petrochemical reactors, wind power shafts and high-pressure pipeline valves.

Open-die blocks, shafts and seamless rolled ring forgings

Open-die forging lines produce high-pressure valve body blocks, API 6A wellhead bodies, blowout preventer (BOP) housings, stepped shafts, stems and hollow cylinders.

CNC ring rolling mills manufacture seamless rolled rings, 3-piece and fully welded ball valve body shells and closures up to DN 1400, ASME B16.5/B16.47 flanges and gear blanks.

All forgings are delivered rough-machined (proof-machined) or finish-machined with 100% ultrasonic inspection.

Carbon, low-temp, Chrome-Moly, Duplex, Super Duplex and Nickel alloys

Neway Industrial Material pours and forges over 100 qualified material grades covering service temperatures from -196 °C cryogenic LNG to +625 °C supercritical steam.

Standard grades include carbon and low-temp steels (WCB, WCC, LCB, LCC, A105, LF2, LF3), alloy steels (WC6, WC9, C12A, F11, F22, F91, F92) and austenitic stainless steels (CF8, CF8M, CF3M, F304L, F316L).

Corrosion-resistant alloys include Duplex and Super Duplex (4A/F51, 5A/F53, 6A/F55 qualified to NORSOK M-650), Alloy 20, 254SMO, Inconel 625/718, Incoloy 825, Monel 400 and Hastelloy C276.

CAE solidification simulation, AMS 2750 heat treatment and CNC machining

Every new pattern and forging die is validated via finite-element solidification and metal-flow simulation (MAGMAsoft) prior to tooling fabrication.

Calibrated gas and electric heat-treatment furnaces comply with AMS 2750 and API 6A Annex M, offering normalizing, tempering, quenching and solution annealing.

In-house CNC vertical lathes, horizontal boring mills and deep-hole drilling machines perform proof machining and semi-finishing.

Accredited NDT (Linear Accelerator RT, UT, MT, PT) and laboratory testing

Non-destructive testing facilities include X-ray, Ir-192, Co-60 and a high-energy linear accelerator for thick-section radiographic inspection per ASME Section V.

ISO 9712 / ASNT Level II and Level III inspectors perform ultrasonic (UT), magnetic particle (MT) and liquid penetrant (PT) examinations.

Destructive testing labs execute optical emission spectrometry, elevated-temperature tensile tests, -196 °C Charpy V-notch impact tests, hardness profiles and ASTM G48 pitting corrosion tests.

Global OEM supply, First Article Inspection (FAI) and EN 10204 3.1 / 3.2

We coordinate pattern/die engineering, First Article Inspection (FAI) sample approval and batch export delivery of Neway foundry and forge blanks worldwide.

Factories hold ISO 9001, PED 2014/68/EU, AD 2000-W0, NORSOK M-650, API 20A/20B/20C and major marine classification society approvals.

Third-party witness inspection (EN 10204 3.2) via TÜV, DNV, ABS, LR or BV is available upon project specification.

Tooling costs, lead times and unit pricing for Neway Industrial Material foundry blanks and forgings are calculated individually upon engineering review. Scope of supply, inspection plans (ITP) and delivery terms are defined in the contract.