Cla-Val Automatic Control Valves for Water Supply, Fire Protection and Industry

Cla-Val automatic control valves run on line pressure alone: the diaphragm assembly is controlled by pilots and needs no external power. We select valves and components by model, size and pipeline duty.

Main Valve Hytrol 100-01

Hydraulically operated, diaphragm actuated main valve built from three major components: body, diaphragm assembly and cover. The diaphragm assembly is the only moving part, so the valve is serviced without removal from the line.

  • End connections: threaded 3/8-3 inch, flanged 1 1/2-36 inch, grooved up to 8 inch
  • Globe or angle body pattern
  • Body materials: ductile iron, cast steel, bronze; over 50 alloys available
  • Buna-N diaphragm and disc, stainless steel stem and spring
  • 100% factory tested before dispatch

Powertrol 100-02, Powercheck 100-03 and Hy-Check 100-04

Main valve versions for pump service and reverse flow protection. The 100-02 Powertrol adds an intermediate chamber for smooth pump start and stop without pipeline surge.

The 600 Series versions are rated for higher working pressure and are used in high head pump systems. They share the same body platform as the 100-01 main valve, so renewable parts are interchangeable within the series.

  • 100-02 Powertrol: intermediate chamber for smooth pump start and stop
  • 100-03 Powercheck and 100-04 Hy-Check for reverse flow protection
  • 600 Series rated for higher working pressure (100-20, 100-21, 100-22, 100-23)
  • Renewable parts: diaphragm assembly, disc, seat, spring, cover

Pressure Reducing Valves 90-01 and 690-01

Reduce downstream pressure and hold it steady regardless of flow and upstream pressure. The valve runs on line pressure alone and needs no external power.

  • 90-01 and 690-01: base pressure reducing models
  • 90-01KO and 690-01KO with KO anti-cavitation trim
  • 90-05 for return flow service, 90-48 with low flow bypass
  • 92-01 and 92-07 combine reduction with sustaining and solenoid shut-off

Pressure Sustaining and Relief Valves 50-01 and 650-01

Hold upstream pressure and relieve excess pressure, protecting pumps, fittings and pipelines from surge in upset conditions.

The setpoint is set by the pilot spring and stays constant as flow changes. For large pressure drops the KO anti-cavitation trim splits the flow and protects the seat and disc from erosion.

  • 50-01 and 650-01 for pressure sustaining and relief
  • 52-01 and 652-01 add solenoid control to sustaining duty
  • 55L pump casing relief valve
  • Opening and closing speed set by pilot needle valves

Altitude and Level Control Valves 210-01 and 610-01

Hold a set level in tanks and elevated reservoirs, closing when the level is reached and reopening as it falls, without external power.

The level setpoint comes from a CDS pilot or a float pilot mounted on the tank. The valve closes gradually, so no surge is created in the supply line and the tank does not overflow.

  • 210-01 for one-way tank filling
  • 210-16 for two-way flow, 210-27 adds solenoid shut-off
  • CDS pilot scheme for level control
  • 210-01KO with anti-cavitation trim

Float Pilots CF1-C1 and CFC2

Float pilot controls the main valve from the liquid level and needs no electricity. Used in open tanks and in closed pressure vessels.

The float pilot is mounted on the tank and linked to the main valve by tubing. It reacts to level rather than pressure, so the assembly works without electricity or level sensors.

  • CF1-C1 for open tank level control
  • CFC2 for closed pressure tanks
  • 124-01 direct acting float valve
  • 427 modulating float control

Pump Control Valves 60-11, 61-02 and 60-32

Protect the pump and pipeline from surge at start and stop. Opening and closing rates are set by a solenoid pilot and separate adjustable flow controls.

The solenoid pilot is wired to the pump starter: on shutdown the valve closes before the pump stops, so the pressure wave never reaches the impeller.

  • 60-11 and 660-11 for booster pumps
  • 61-02 and 661-02 for deep well and submersible pumps
  • 60-32 and 660-32 for pump control and back pressure
  • 60-BT, 60-19 and 61-47 with high capacity pilot and solenoid

Rate of Flow Valves 40-01, 43-01 and 20-01

Limit flow to a set value regardless of pressure swings in the network, and blend two streams in a set proportion.

Flow is limited by a pilot with a throttling adjustment. When network pressure falls the valve opens slightly, when it rises the valve closes down, holding flow at the set value.

  • 40-01 limits flow to a set value
  • 43-01 adds solenoid shut-off to flow limiting
  • 20-01 and 620-01 blend two streams
  • 40-25 combines flow limiting with upstream pressure sustaining

Air Valves 33A, 34, 35 and 36 Series

Automatically release air from the pipeline and prevent vacuum build-up during filling and draining. Installed at high points, near pumps and along long runs.

The valve discharges large air volumes while the pipe fills and small volumes in normal operation, which lowers line resistance and pump power demand.

  • 36 Series combination air valve
  • 34 air release, 35 air and vacuum
  • 33VB and 38VB/AR vacuum breaker valves
  • 34WW, 35WW and 36WW for wastewater service

Check Valves 81-01 and 580-587 Series

Allow flow in one direction and close without slam, combining drip-tight shut-off with low head loss.

Disc and duckbill designs are installed on pump discharge lines: closure happens before reverse flow develops, so no shock is transmitted to the pipeline.

  • 81-01 and 681-01 base check valve
  • 580 and 581 silent check valves with short face-to-face
  • 587 Surge Blocker for pressure wave damping
  • RF-DB Rubber-Flex duckbill check valves

Fire Protection and Deluge Valves 100G and 2100G

Deluge and on-off valves for fire protection systems: they open on a solenoid or pilot signal and fill the distribution piping.

Deluge valves serve water and foam suppression systems: water cannons, tank cooling rings and helipad deck integrated fire fighting systems.

  • 100G and 2100G deluge valves
  • 100GS and 2100GS seawater versions
  • 134-05 and 134-60 solenoid control valves
  • 800 Series TDV tubular diaphragm deluge valve

Electronic Pilots and Controllers CRD-34, CRL-34 and CDHS-34

Electronic pilots replace hydraulic setting: the setpoint comes as a signal and the valve acts on pressure, flow or level.

The electronic pilot runs on 24 V AC or DC and reports valve position to the control system through a standard 4-20 mA signal.

  • CRD-34 and CRA-34 electronic pressure pilots
  • CRL-34 pressure sustaining, CDHS-34 rate of flow limiting
  • 131-01 and 131-73 electronic valves, 390-07 reducing with bypass
  • X117D and X141-PT position and pressure transmitters for SCADA

Cla-Val Spare Parts and Repair Kits

We supply replacement components listed in the manufacturer parts list: diaphragm, disc, seat, spring, cover, stem and fasteners. Selection is made from the valve nameplate and item number.

For electronic versions we also supply position and pressure transmitters, solenoid pilots and cable entries. Replacement parts are selected from the valve code on the nameplate.

  • Recommended spare parts for 100-01: diaphragm and disc retainer assembly
  • Parts list includes cover, spring, diaphragm washer, seat, seat O-ring, stem
  • Options: KB Viton, KC epoxy coating, KD Dura-Kleen stem
  • KG Delrin sleeved stem, KH heavy spring, KO anti-cavitation trim
  • Ordering needs nameplate data, description, item number and material

Valve Selection for the Actual Pipeline Duty

Selection needs flow rate, upstream and downstream pressure, line size and material, temperature and the nature of the medium. From these data we define the series: pressure reducing, sustaining, level control, pump control, rate of flow or fire protection. Cavitation risk at high pressure drop is checked separately and the KO anti-cavitation trim is specified where needed.

Packaged Valve Assemblies and Controls

Valves are supplied with their pilot piping: needle valves, strainers, check valves, pressure gauges, position and pressure transmitters. For pipeline installations we arrange packaged stations, single line and with bypass. This shortens site installation and simplifies maintenance.

Design, Materials and Factory Testing

The 100-01 main valve is built from body, diaphragm assembly and cover, with the diaphragm assembly as the only moving part. The nylon-reinforced rubber diaphragm does not wick water and the disc seats on a renewable seat. Bodies are cast in the manufacturer own foundries in more than fifty alloys, and every unit is factory tested.

Supply, Documentation and Repair Parts

Selection is based on the manufacturer catalog sheets, bulletins and purchase parts lists. Technical documentation for the supplied models is handed over with the equipment. For valves already in service we supply diaphragms, discs, seats, springs, stems and repair kits; orders are built from nameplate data and the item number.

What We Do Not Confirm

We are neither a distributor nor a representative of Cla-Val: the brand channel in Russia is run by the manufacturer European partner, which is why some positions appear in Russian catalogs under the dual designation Hawle Cla-Val. The manufacturer does not publish a single price list covering every catalog number; catalog sheets, engineering bulletins and purchase parts lists are available per model. Prices and lead times are established when a specific position is quoted, and factory warranty terms and certificates for specific versions require separate confirmation.

Industrial equipment

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