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Equipment and spare partsBrowse manufacturers Search by manufacturerDirect engineering supply of intelligent wire harness manufacturing equipment, automated assembly lines, and genuine tooling manufactured by Jiangsu Bozhiwang Automation Equipment Co., Ltd. (Bozwang). We deliver high-precision servo terminal crimping presses, fully automatic double-end cutting-stripping-crimping centers, heavy-duty computer-controlled high-voltage cable stripping machinery, automated waterproof seal insertion machines, specialized automotive FAKRA and HSD communication harness lines, New Energy electric vehicle battery cable processing packages, wire twisting and lead-free tinning stations, OTP applicators, and tungsten carbide replacement blades.
Industrial terminal crimping presses engineered for high-precision termination of open and closed barrel contacts across wire cross-sections from 0.03 to 35 mm2. Rated crimping force from 20 kN (2.0T) to 40 kN (4.0T) with precise servo stroke control Direct-drive servo motor delivering quiet operation below 65 dB and micro-step height adjustments Integrated Crimp Force Monitoring (CFM) system for 100% inline quality verification
High-speed automated wire processing centers capable of simultaneous precision cutting, stripping, and two-end terminal crimping. Output speed up to 5,200 pcs/hour for complete double-ended processing cycles Wire cross-section capacity from 0.08 to 6.0 mm2 (AWG10–AWG28) with cut lengths from 35 to 99,999 mm Multi-axis Mitsubishi servo drive system ensuring ±0.002 mm blade positioning accuracy
Precision cutting and multi-layer stripping machines for single-core, multi-core, flat ribbon, and coaxial cables. Handles wire diameters up to 35 mm and heavy power cables up to 120–240 mm2 Programmable multi-step stripping for outer sheath, braided shielding, and inner conductors Belt and 8-roller servo feed mechanisms preventing insulation crushing and slipping
Automated harness machinery combining vibrating bowl seal feeding, precise rubber seal insertion, stripping, and crimping. Automated vibration bowl feeder orienting waterproof rubber plugs for automotive harness Optical vision and position sensors ensuring defect-free seal placement prior to crimping Applicable for single and twin wire processing with cross-sections from 0.13 to 2.5 mm2
Specialized automated production lines engineered for automotive high-frequency coaxial, Ethernet, and ADAS camera wiring harnesses. Rotary stripping heads performing damage-free shield stripping and dielectric preparation Dedicated modules for shield brushing, folding, aluminum foil cutting, and ferrule crimping Complete processing for FAKRA, Mini-FAKRA, HSD, and Ethernet (100/1000BASE-T1) connectors
Heavy-duty automated systems designed for stripping, shield processing, and crimping of electric vehicle (EV) high-voltage battery cables. Handles heavy shielded and unshielded EV cables from 10 up to 240 mm2 cross-section Rotary circular cutting for tough XLPE, silicone, and PUR outer jacketing materials Automated shielding braid brushing, trimming, and ring assembly for high-voltage connectors
Multifunctional wire preparation equipment performing simultaneous stripping, twisting, flux dipping, and lead-free soldering. Tight and uniform wire conductor twisting preventing stray strands prior to soldering Automated liquid flux application and level replenishment system Titanium solder pot with digital PID temperature control compatible with lead-free alloys
Original replacement tooling, OTP applicators, tungsten carbide stripping blades, and wear components for Bozwang machinery. Standard OTP end-feed and side-feed applicators featuring micrometer height dials Stripping and cutting blades manufactured from vacuum heat-treated SKD11 and tungsten carbide Custom crimp punches and anvils engineered to terminal manufacturer cross-section specifications
Our senior technical application engineering team conducts comprehensive manufacturing audits tailored to your exact wire samples, insulation polymer chemistry (flexible PVC, high-performance PTFE Teflon, cross-linked XLPE, high-temperature silicone, and robust PUR jackets), braided shielding strand density, and terminal contact geometries. We configure the ideal production machinery setup: multi-axis servo feed rollers, rotary stripping heads, custom OTP side/end-feed crimping applicators, inline CFM crimp force monitoring systems, and advanced CCD visual inspection cameras for 100% defect-free production runs.
We engineer, assemble, and deliver complete turnkey, integrated wire harness manufacturing skids and automated production islands designed to maximize factory throughput. Turnkey deliverables include: high-speed automated cutting-crimping machines, motorized de-reeling wire payoff stands with dynamic tension buffering dancer arms, vibrating bowl seal plug feeders, PID-controlled solder tinning stations, motorized coiling pans, industrial touchscreen control consoles, and automatic defective wire reject bins.
Bozwang machinery is manufactured in a modern 45,000 m2 production facility in Changzhou in strict compliance with ISO 9001 quality management, ISO 45001 occupational safety, and European CE Machinery Directives (2006/42/EC). Every machine undergoes a 72-hour continuous endurance run-in under real industrial loads, precision multi-axis servo alignment verification, cross-sectional metallographic crimp analysis, and terminal pull-force destructive testing before dispatch.
We provide authorized direct factory supply of genuine Bozwang machinery backed by an official 12-month comprehensive manufacturer warranty. Deliverables include international logistics with complete customs clearance, on-site commissioning, technician and operator training, immediate dispatch of replacement SKD11/tungsten carbide blades, servo motors, PLC modules, and rapid custom manufacturing of new OTP applicators for emerging connector families.
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