We supply BEGE industrial gear motors, MIG flange encoders and electric motors. Drive engineering, mechanical torque calculation and direct delivery with factory warranty.
BEGE geared motor ranges and precision drive components
Select your drive category. Attach equipment drawings, motor nameplate photos or operational parameters covering required speed, torque and mounting orientation.
Helical gear motors series G, M and GA
BEGE coaxial helical gear motors Series G, M and GA deliver continuous mechanical power to conveyor belts, agitators, pumping skids and material handling machinery. The product line covers single, double and triple reduction stages in cast iron and lightweight aluminum casings.
Precision ground gear teeth ensure quiet running and stage efficiencies up to 98 percent.
Selection inputs: motor rating (kW), output speed n2 (rpm), required torque (Nm) and mounting configuration (B3 foot, B5 or B14 flange).
Helical bevel gear motors series B and K
BEGE right-angle helical bevel drives Series B and K deliver 90-degree power transmission with overall mechanical efficiency exceeding 96 percent.
Built to withstand high output torques up to 20,000 Nm, these units support demanding radial and axial load regimes in heavy manufacturing lines, extruders, crushers and bulk handling elevators.
Selection inputs: torque requirement, reduction ratio i, shaft arrangement (solid, hollow keyed, or shrink disc clamping) and mounting orientation.
Parallel shaft gear motors series F
BEGE parallel shaft gear motors Series F are engineered for direct shaft-mounted installation over driven machine shafts. The slim housing profile is ideal where lateral clearance is restricted, while an integrated rubber-cushioned torque arm dampens dynamic torque spikes and operational vibration.
Selection inputs: hollow bore diameter (mm), output torque, operating speed n2 and torque arm bracket configuration.
Worm gear motors series S and V
BEGE worm gear motors Series S and V provide quiet, smooth motion control and robust resilience against sudden shock loading. Single reduction stages provide reduction ratios up to 100:1, while higher ratios deliver static self-locking behavior to prevent unintended reverse back-driving.
Selection inputs: reduction ratio, gearbox frame size (30 to 150), output shaft configuration and self-locking requirements.
Hypoid high-efficiency gear motors series H
BEGE hypoid gear units Series H serve as high-efficiency retrofits for conventional worm drives.
Offset hypoid gearing boosts thermal and mechanical efficiency up to 94 percent, reducing heat dissipation, trimming energy consumption and boosting output torque across identical installation footprints.
Selection inputs: center distance, output torque, required service factor and IEC motor adapter flange size.
Stainless steel hygienic gear motors and drives INOX (IP69K)
BEGE INOX stainless steel hygienic drive systems are engineered in AISI 316L stainless steel for food processing, beverage bottling, poultry and pharmaceutical facilities.
The IP69K sealed housing eliminates cooling fins and dirt traps, withstands 100-bar high-pressure washdown and conforms to EHEDG and FDA hygiene standards.
Selection inputs: gearing configuration (helical, bevel, worm), motor rating, seal material and food-grade NSF H1 lubricant approval.
MIG Nova+ and MIG Basic magnetic flange encoders
BEGE MIG flange encoders install seamlessly between standard IEC 56 to 225 electric motors and attached gearboxes.
The ultra-slim intermediate flange (7 to 15 mm) preserves standard drive envelope dimensions, while non-contact magnetic sensing up to 2048 ppr delivers rugged vibration, moisture and dust immunity rated to IP67 or IP69K.
Selection inputs: IEC flange size (56 to 225), motor shaft diameter, resolution (pulses per revolution) and output signal level (HTL or TTL).
Three-phase electric motors IEC IE3/IE4 and smooth TBS motors
BEGE electric motors include three-phase induction machines in Premium Efficiency IE3 and Super Premium IE4 ratings, alongside smooth-cased TENV stainless steel motors Series TBS rated to IP69K.
Units feature inverter-duty insulation systems and offer optional integral electromagnetic holding brakes and forced cooling blowers.
Selection inputs: rated output power (kW), pole count (rpm), efficiency class (IE3/IE4), supply voltage and options (brake, inverter duty insulation).
Technical inputs for gear motor selection
Shaft torque, input motor power, nominal input and output speed, application service factor, duty cycle and operational mounting position.
Maintenance spares and replacement assemblies
Supply of precision gears, worm wheels, replacement bearings, rotary shaft seals and MIG encoder magnetic pulse rings matched to factory order serial numbers.
Mechanical gear motor sizing and service factor selection
Selecting a BEGE gear unit requires precise calculation of the operating torque at the driven machine shaft and selection of an adequate service factor fB.
The service factor compensates for dynamic duty characteristics: uniform loading on belt conveyors, moderate inertia shock loads in mixers, or heavy reversing peak loads in shredders.
Undersizing this reserve causes tooth fatigue spalling and premature bearing wear under severe operating conditions. Shaft radial and axial load ratings are evaluated against specific transmission elements such as chain sprockets, timing pulleys or rigid sleeve couplings.
Energy efficiency advantages of hypoid gearing over worm units
Upgrading production facilities from conventional worm gearboxes to BEGE Series H hypoid gear motors delivers 15 to 30 percent electrical energy savings.
Hypoid gearing combines bevel and helical tooth geometry with axis offset, substantially reducing sliding friction and achieving up to 94 percent mechanical efficiency. Reduced thermal generation prevents oil overheating and dramatically extends shaft radial seal service life.
The compact monobloc housing shares identical bolt patterns with standard worm gearboxes, enabling fast retrofits without modifying supporting machine frames.
Operating principle and benefits of MIG Nova+ flange encoders
BEGE MIG Nova+ magnetic incremental encoders install directly between IEC motor frames (56 to 225) and attached gearboxes. The compact intermediate flange ring (7 to 15 mm thickness) requires no shaft extensions or external flexible couplings.
The internal Hall-effect sensor electronics are fully encapsulated in resin, ensuring rugged immunity to industrial dust, washdown moisture and mechanical shock up to IP67 or stainless steel IP69K.
The precision magnetic ring mounts securely on the motor shaft, outputting robust HTL or TTL pulse signals without fragile optical discs prone to condensation or vibration damage.
EHEDG sanitary standards for stainless steel INOX drives
For food processing, abattoirs, beverage bottling and pharmaceutical cleanrooms, BEGE manufactures INOX drives from solid AISI 316L stainless steel. The housing geometry completely eliminates cooling ribs, horizontal ledges and bolt pockets where organic contaminants accumulate.
Drives withstand daily high-pressure washdown at 100 bar and 80 degrees Celsius, using food-grade lubricants certified to NSF H1. 8 microns ensure rapid washdown runoff and eliminate bacteria harboring zones in compliance with EHEDG and FDA guidelines.
Lubrication regimes and oil selection for long-term reliability
Depending on gear tooth geometry and operating temperature ranges, BEGE gear motors use mineral or synthetic lubrication. Worm gearboxes mandate synthetic polyglycol (PAG) lubricants to minimize friction between the bronze wheel and alloy steel worm shaft.
Helical and bevel gearboxes utilize polyalphaolefin (PAO) oils with extreme-pressure anti-wear additives, extending oil change intervals up to 20,000 operational hours.
Cross-mixing lubricants with different base chemistries is strictly prohibited to prevent additive precipitation and critical lubrication film failure.
Electric motor integration and electromagnetic holding brakes
BEGE drives integrate three-phase induction electric motors conforming to Premium Efficiency IE3 and Super Premium IE4 standards. For variable frequency drive (VFD) duty, motor windings feature reinforced phase-to-phase insulation systems.
Inclined conveyors and vertical lifting axes are equipped with integrated DC electromagnetic spring-applied disc brakes, ensuring fail-safe load retention during power loss.
Motor stators can also be configured with embedded PTC thermistors or PT100 sensors for continuous thermal protection under high cycling frequencies.
Vibration monitoring and preventive bearing maintenance
Routine condition monitoring of installed BEGE drives incorporates periodic vibration analysis of bearing seats. Elevated high-frequency vibration signals indicate early raceway micro-pitting.
Proactive bearing renewal ensures correct gear center distance alignment and uniform tooth contact patterns, eliminating catastrophic tooth breakage and costly emergency plant shutdowns.
Regular backlash measurement and installation of fluorocarbon (FKM) double-lip oil seals safeguard internal gear teeth from external particulate contamination.
Order specification alignment and supply agreement
State essential technical requirements: output speed n2, operating torque or motor power, output shaft configuration, mounting orientation (M1 to M6) and options such as MIG encoders, holding brakes or stainless steel metallurgy.
Technical suitability is confirmed during engineering review; pricing, lead times and international shipping terms are finalized in official commercial proposals.
In retrofit situations where obsolete gearboxes must be replaced, our engineers calculate direct BEGE kinematic equivalents matching existing drive shaft dimensions.
Submit engineering specification
Send machinery operating parameters with reply contacts. Our application engineers agree gearbox frame size, electric motor, MIG encoder and test certificates in one proposal.
