ATMOSPHERE AND FURNACE PROCESS CONTROL

Super Systems heat-treatment instruments

Source Super Systems (SSI) instruments for measuring and controlling heat-treatment processes. Specify furnace type, atmosphere, measured variables and operating conditions. Replacements require the model and complete marking.

Choose a measurement or control task

Gas analysis, atmosphere monitoring and furnace control serve different purposes. The measured variable, sample preparation and system configuration matter more than a series name alone.

Gold Probe oxygen probes

Gold Probe zirconia oxygen probes measure furnace atmosphere for carbon-potential calculation. Original, CeraGold, Nitro and Bazooka differ in application, sheath and package. Original GP205 with a K thermocouple is 1601900; CeraGold GP205 with K is 1611900.

For selection: Full part number, probe version, immersion length, thermocouple, mounting, furnace temperature and atmosphere; head and connector photos.

Manufacturer information

Super-OX, Mini-OX and eTrim ↗

CO, CO₂ and CH₄ gas analyzers

PGA3510 is a portable sampling analyzer using NDIR for CO, CO₂ and CH₄. Stationary SSI analyzers cover single furnaces and multiple zones. H₂/O₂ channels and ammonia-compatible versions depend on the exact package.

For selection: Model, gases and ranges, sampling points, portable or stationary use, sample composition, power and interface.

Manufacturer information

Stationary NDIR analyzers ↗

Dew-point analyzers

Dew-point analyzers measure process-gas moisture. SSI separates high- and low-range instruments. DPC3500 is a stationary low-range instrument with display, RS485 and 4–20 mA output, used with gases including hydrogen, nitrogen and argon.

For selection: Gas, dew-point range, pressure, portable or continuous measurement, sensor, output, supply and sampling-line condition.

Manufacturer information

Dew-point instrument range ↗

CAT-100 and carbon test coils

CAT-100 determines carbon potential from a steel wire coil after exposure to furnace atmosphere. The coil is a consumable for this method. SSI explicitly states that CAT-100 coils are not compatible with carbonitriding processes.

For selection: Instrument or test coils, marking, quantity, treatment process and test method; accessory position and photo.

Manufacturer information

Hydrogen analysis and nitriding

SGA H₂ uses gas thermal conductivity for hydrogen analysis and nitriding/FNC applications. H₂ In-Situ measures hydrogen in the sample and accepts an external oxygen input. Gas composition and channel configuration affect selection.

For selection: Gas mixture, H₂ range, ammonia presence, sampling location, required calculated parameters, O₂ inputs, controller and outputs.

Manufacturer information

H₂ In-Situ sensor ↗

SGA H₂ manual ↗

Atmosphere and temperature controllers

AC20 controls carbon potential, dew point or probe millivolts. 9120 serves single- and dual-loop applications. Matrix is an expandable I/O and operator-interface platform with data logging; its name does not define the entire control cabinet. Series 8 (804/804L/808SR/816) covers panel temperature and over-temperature limit controls; functions depend on the version.

For selection: Full model and part number, controlled variable, sensors, loop count, I/O, power, configuration version and wiring; Matrix module position.

Manufacturer information

AC20 controller ↗

9120 controller ↗

AC50 and atmosphere controls ↗

Temperature controllers ↗

Series 8 panel controls ↗

eFlo gas flowmeters and controls

eFlo versions include manual or electric valves, no control valve and totalizing configurations. eFlo 2.0 Standard provides pressure and temperature compensation, logging and industrial interfaces. Match the version to gas and conditions.

For selection: Gas, minimum and maximum flow, units and reference conditions, pressure, temperature, connection, valve requirement, supply and control interface.

Manufacturer information

eFlo configurations ↗

SDS data loggers and SuperDATA

Portable SDS8120/8140 record temperature and produce furnace temperature-uniformity survey reports. SuperDATA is HMI/SCADA software for equipment communication, logging, visualization and trends. Instrument, channels and software licence are separate selections.

For selection: Channels, thermocouple types, measurement range, report and calibration requirements; SuperDATA version, connected instruments, OS and software modules.

Manufacturer information

SuperDATA software ↗

Sampling tubes and assemblies

SSI sample assemblies carry furnace atmosphere to an analyzer. 20263 is a PGA assembly; 20264 is an MGA assembly with a high-temperature filter and adjustable insertion depth. Individual replacements require the actual assembly specification.

For selection: Assembly and position numbers, PGA/MGA analyzer, insertion depth, mounting thread, tube and filter materials, gas and connection photos.

Manufacturer information

Probe-service panels and control systems

Model 500 supplies reference and burnoff air. 1500 systems add atmosphere control, and VRF/VRD versions add recording. HP2000 uses a heated probe where direct furnace installation is unsuitable. These are control systems, not furnaces.

For selection: Panel model, serial number, electrical and pneumatic diagrams, position, probe, reference or burnoff air line and supply; component, panel or complete control-system requirement.

Manufacturer information

Atmosphere control systems ↗

Information for instrument selection

Describe the process, furnace type, atmosphere composition, temperature range and required measurements. Specify installation or sampling location, power, interfaces and outputs. For an existing system, attach a diagram and connected-device models.

Sensors, assemblies and accessories

Provide model, serial number and part code. Sensors require length, process connection, connector and medium; analyzers require measurement channels and sampling details; controllers require I/O, version and configuration. Interchangeability and package contents are checked for the exact version.

Send an application or instrument marking

Include quantity and delivery location. Attach a nameplate photo, wiring diagram or specification.

Industrial equipment

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