We provide comprehensive direct engineering supply of genuine Aventics (Emerson Automation Solutions) industrial pneumatic machinery and automated motion control components: modular valve manifolds, ISO 5599-1 directional spool valves, ISO 15552, ISO 21287, and ISO 6432 pneumatic cylinders, electro-pneumatic proportional pressure regulators, Air System FRL air preparation units, and turnkey vacuum equipment.
ISO 15552 Pneumatic Cylinders Series PRA, TRB and CCL-IS
Profile cylinders series PRA and heavy-duty tie-rod cylinders series TRB conforming to ISO 15552 constitute the core of AVENTICS industrial machine automation.
The cylinder bodies are constructed from anodized extruded aluminum profiles featuring integrated flush T-slots for magnetic position sensors.
Specify cylinder series (PRA/TRB/CCL-IS), piston bore (mm), stroke length (mm), rod metallurgy (hard-chrome/stainless steel), and mounting accessories.
ISO 21287 Compact Cylinders Series CCI, KPZ and SSI
Compact pneumatic cylinders series CCI adhering to ISO 21287 and series KPZ are specifically developed for confined installation spaces across automated assembly, pick-and-place robotics, packaging, and sorting machinery.
The monolithic extruded aluminum body ensures exceptional structural rigidity, rapid cycle dynamics, and extended service life with minimized moving mass.
Specify cylinder series (CCI/KPZ/SSI), bore size (16–100 mm), stroke length (mm), rod type (through/hollow/non-rotating), and seal material (NBR/FKM).
Rodless Cylinders Series RTC, Mini Cylinders MNI and Slide Units MSC
Rodless pneumatic linear actuators series RTC (featuring RTC-BV basic slide bearings and RTC-RO precision linear ball rail guide systems) deliver long-stroke transport movements up to 9900 mm while maintaining a minimal machine footprint.
The unique oval piston profile of RTC cylinders provides exceptional torsional rigidity and heavy load capacity against bending and overturning moments across portal gantries and material transfer conveyors.
Specify series (RTC-BV/RTC-RO/MSC/MNI), carriage stroke (mm), dynamic load/moment ratings, guide type, and integrated shock absorbers.
Modular Valve Systems Series AV03 and AV05 with AES Bus and IO-Link
Valve systems series AV03 and AV05 (Advanced Valve System) utilize an innovative diagonal spool architecture that reduces physical volume and panel footprint by up to 45% compared to conventional multi-station pneumatic manifolds.
The AES electronic fieldbus platform establishes plug-and-play connectivity with leading industrial Ethernet protocols including Profinet, EtherNet/IP, EtherCAT, Modbus TCP, CANopen, and point-to-point IO-Link.
Specify valve size (AV03/AV05), number of valve slices, spool functions (2x3/2, 5/2, 5/3), AES fieldbus protocol, and supply voltage requirements.
Directional Pneumatic and Solenoid Valves Series 501–503, TC and 740
The AVENTICS directional control valve portfolio encompasses direct-acting and pilot-operated pneumatic and solenoid valves designed for inline pipe mounting or multi-station subbase installations.
The range incorporates ISO 5599-1 standard valves (Series 501, 502, 503 across ISO sizes 1, 2, 3), compact lightweight polymer TC08 and TC15 valves delivering flow rates of 800 to 1500 l/min, corrosion-resistant CD series valves, and field-proven series 740 poppet valves.
Specify valve standard (ISO 5599-1 / TC / 740), porting schematic (3/2, 5/2, 5/3), actuation mode, solenoid coil voltage, and port connection sizes.
Modular Air Preparation FRL Assemblies Series AS (AS1, AS2, AS3, AS5)
The AVENTICS AS series modular air preparation system (available in frame sizes AS1 with G 1/4 ports, AS2 with G 3/8 ports, AS3 with G 1/2 ports, and AS5 with G 3/4 and G 1 ports) integrates fine particulate filtration, precise pressure stabilization, and proportional micro-fog lubrication (FRL).
The modular architecture enables customized combination of 5 µm particulate pre-filters, active carbon vapor adsorbers, 0.
Specify unit frame size (AS1/AS2/AS3/AS5), module configuration (FRL/soft-start/shutoff), micron rating, regulated pressure span, and drain type (manual/auto).
Electro-Proportional Pressure Control Valves Series ED02, ED05, ED07 and ED12
Electro-pneumatic proportional pressure control valves series ED (encompassing compact micro-regulators ED02 and high-capacity units ED05, ED07, and ED12 with flow capacities reaching 5600 l/min) provide continuous digital pressure adjustment with accuracy down to 0. 5%.
Specify model (ED02/ED05/ED07/ED12), regulated pressure span (bar), command signal interface (0–10 V / 4–20 mA / IO-Link), and port connection size.
Smart Flow Sensors Series AF2, ST6 Position Sensors and Vacuum Ejectors
Comprehensive sensor instrumentation from AVENTICS encompasses magnetoresistive and reed position switches series ST4 and ST6 engineered for flush mounting into cylinder slots, digital pressure switches PE5, and innovative smart flow meters series AF2.
AF2 sensors continuously measure air mass consumption, line pressure, and temperature, transmitting real-time analytical telemetry via IIoT and OPC UA interfaces to detect pneumatic leakages and cut factory power expenses.
Specify instrument series (AF2/PE5/ST6/EBS), measured parameter, electrical signal interface, cable/connector standard, and mechanical port fittings.
Modular Architecture of AV03 and AV05 Valve Islands with Fieldbus Connectivity
Aventics Advanced Valve systems (AV03 and AV05 series) incorporate a patented diagonal spool arrangement that reduces overall valve manifold volume and mass by up to 45%.
Seamless pairing with the AES electronic bus module enables native direct connection to Profinet, EtherNet/IP, EtherCAT, Modbus TCP, and IO-Link industrial communication networks.
The system executes continuous diagnostic monitoring for open circuits and short-circuited solenoid coils, streaming predictive maintenance alerts to plant SCADA and PLC systems in real time.
Precision Proportional Pressure Control with ED Series Regulators
The ED02, ED05, ED07, and ED12 electro-pneumatic proportional pressure regulators operate on a dynamic closed-loop control algorithm featuring an integrated piezoresistive pressure sensor and direct-acting solenoid actuation.
The system maintains output pressure stability within ±0.5% of span, completely eliminating pressure hysteresis and pressure spikes during rapid flow rate variations in robotic servo welding guns, laser cutting assist gas supplies, and continuous web tensioning systems.
ISO 15552 Pneumatic Cylinders with Optimized End-Position Cushioning
PRA and TRB series cylinders incorporate precision adjustable pneumatic end-position cushioning that absorbs the kinetic deceleration energy of heavy moving tooling without harsh mechanical impact or damaging machine vibration.
The anodized aluminum profile barrel of the PRA series includes integrated slots for flush mounting of ST6 position sensors, safeguarding sensors and cabling against external mechanical impacts, hot welding sparks, and aggressive cutting fluids.
Modular Compressed Air Preparation with Air System (AS Series)
Aventics AS1, AS2, AS3, and AS5 air preparation units provide high-efficiency multi-stage air purification achieving ISO 8573-1 Class 1 purity with filtration down to 0.01 µm and residual oil content under 0.01 mg/m³.
The modular interconnection system allows rapid combination of coalescing filters, precision regulators, micro-mist lubricators, and AS-SSV soft-start safety dump valves without dismantling main supply distribution piping.
Required Technical Parameters for Aventics Equipment and Part Sizing
For pneumatic cylinder sizing, specify piston bore diameter (mm), required stroke length (mm), international manufacturing standard (ISO 15552, ISO 21287, ISO 6432), cushioning requirements (adjustable pneumatic or elastic buffers), and mechanical mounting hardware (clevises, trunnions, foot brackets, flanges, rod eyes).
For directional valves and valve islands, specify flow capacity (l/min), valve porting function (5/2, 5/3, 2x3/2), actuation mode (solenoid, pneumatic, manual), coil supply voltage (24V DC, 230V AC), and fieldbus protocol (Profinet, EtherCAT, Ethernet/IP, IO-Link).
For replacement parts, provide the 10-digit Materialnummer (MNR) part number (e.g., R414002005, 0822419001) or attach clear nameplate photos.
Genuine Spare Parts and Service Overhaul Seal Kits
We supply genuine factory overhaul kits with rod and piston seals in polyurethane (PUR), nitrile (NBR), and fluorocarbon (FKM), replacement 24V DC / 230V AC solenoid coils with Form A/B/C connectors, pilot valves CN1 and DO22, sealing diaphragms, aluminum subbases, AS/NL replacement filter elements down to 0.01 µm, ST4, ST6, and ST8 magnetic position sensors, heavy-duty SI1 exhaust silencers, and QR1/QR2 push-in pneumatic fittings in polymer and stainless steel.
Attach your engineering specification, bill of materials with Materialnummer (MNR) part numbers, pneumatic schematic, or nameplate photos. Our technical team will promptly prepare an official commercial quotation detailing technical parameters, pricing, and scheduled delivery plans.
