W. Berger Werkzeug Machinery, Tooling & Precision Machining
Direct international sourcing of machine tool components, heavy-duty CNC turning and milling, custom toolmaking, and industrial apparatus from W. Berger Werkzeug in Berlin.
Heavy-duty CNC turning and machine assemblies
We deliver precision CNC turning for machine tool assemblies and machinery. The facility handles large turning workpieces up to 1100 mm in diameter and 4500 mm in length, as well as small turned components down to 8 mm. We produce shafts, spindles, and sleeves with verified tolerance.
- Turning diameter up to 1100 mm
- Turning length up to 4500 mm
- Carbon, alloy, and stainless steels
- Spindles, shafts, and bearing seats
Large-scale bed milling for machine beds and housings
We provide heavy CNC milling for large industrial housings, machine bases, and frames. Machining travels reach 3000 x 1200 x 1500 mm for demanding cast iron, steel, and alloy workpieces. We machine precision guide surfaces, baseplates, and machine slides with complete geometric inspection.
- Working envelope 3000x1200x1500 mm
- Cast iron castings and heavy steel
- Precision machine way milling
- Housings, bedplates, and machine slides
Simultaneous 5-axis CNC machining for complex profiles
We deliver continuous 5-axis simultaneous milling on premium machining centers including HELLER FP 14000 with 2400 x 1600 x 1600 mm travel and HERMLE C50 U with 1000 x 1100 x 750 mm travel. We manufacture complex mold cavities, impellers, and structural parts in high-strength alloys.
- HELLER FP 14000 and HERMLE C50 U
- Simultaneous 5-axis continuous milling
- Aluminum alloys and high-strength steels
- Complex mold inserts and structural parts
Industrial toolmaking, stamping dies, and custom fixtures
We engineer and manufacture precision stamping dies, molds, and specialized clamping fixtures for manufacturing machinery. We perform final precision machining on welded assemblies, surface grinding on locating plates, and reconditioning of worn machine assemblies to exact customer drawings.
- Stamping dies, molds, and tooling
- Welded assemblies with finish grinding
- Reconditioning of worn machine parts
- Custom clamping fixtures and jigs
Specialized stainless steel hygiene apparatus
Since 1969, W. Berger has been designing and manufacturing professional flying insect catchers for the food processing industry. Constructed entirely from premium stainless steel, these apparatus deliver reliable hygiene compliance and durability across commercial bakeries and food packaging plants.
- Continuous production since 1969
- All-stainless-steel construction
- Food industry hygiene standards
- Spare UV lamps, grids, and power units
Large-scale CNC Turning and Milling Infrastructure in Berlin
The production facility of W. Berger Werkzeug-, Maschinen- und Apparatebau GmbH in Berlin is equipped with heavy CNC turning and milling machinery capable of processing parts up to 1100 mm in diameter and 4500 mm in length.
Across 3500 m² of shop floor, 40 qualified specialists execute custom contract manufacturing to stringent German standards.
The machining fleet includes heavy-duty bed milling machines with a work envelope of 3000 x 1200 x 1500 mm, delivering exceptional stiffness and precision when machining cast iron machine bases, structural housings, and machine tables.
Simultaneous 5-Axis Precision Machining for Complex Workpieces
For parts with intricate 3D contours, W. Berger utilizes simultaneous 5-axis machining centers including HELLER FP 14000 (axis travel 2400 x 1600 x 1600 mm) and HERMLE C50 U (axis travel 1000 x 1100 x 750 mm).
Continuous multi-axis milling ensures complete machining of complex mold cavities, impellers, and structural parts in a single clamping.
Final quality assurance takes place in a temperature-controlled metrology room featuring ZEISS 3D coordinate measuring machines and a Mahr contour inspection system in accordance with DIN EN ISO 9001:2015.
Industrial Toolmaking, Dies, Molds, and Custom Fixtures
The toolmaking division of W. Berger designs and manufactures high-precision stamping dies, injection molds, and dedicated clamping fixtures for automated production lines. The company also provides finish machining for welded steel structures and mechanical assembly.
Since 1969, the Berlin plant has additionally manufactured a specialized line of stainless steel insect electrocutor devices for commercial food manufacturing and hygiene-critical environments.
W. Berger Werkzeug and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of W. Berger Werkzeug and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.
