WAGENER Vulcanizers Conveyor Belt Vulcanizing Presses and Splicing Equipment

Technical specifications and engineering selection of German conveyor belt vulcanizing presses VULCOLITE, EMU sectional units, KLIV ceramic modules, and HYDRAULIK systems by WAGENER Vulcanizers.

Compact WAGENER VULCOLITE Vulcanizing Presses

Compact VULCOLITE vulcanizing presses by WAGENER Vulcanizers feature a welded aluminum frame for reliable on-site conveyor belt splicing. Units include electronic temperature regulation up to 175 °C and pneumatic controls. Heating plates support rapid air or water cooling cycles.

Welded lightweight aluminum sectional traverse frames
Electronic temperature regulation up to 175 deg C
Integrated air or water cooling channels in platens
Replaceable quick-disconnect couplings and cables

Sectional WAGENER EMU Vulcanizing Presses

Lightweight EMU vulcanizing presses by WAGENER Vulcanizers provide flexible on-site operation with low individual component weights. Sandwich heating elements with silicone layers and pressure pads ensure optimal heat and force distribution. Platens feature built-in cooling ducts.

Lightweight modular framework with low component weights
Sandwich heating platens with silicone heating elements
Flexible pressure pad system for uniform force spread
Spare fluid diaphragms, distribution hoses, and valves

Modular WAGENER KLIV Ceramic Vulcanizing Presses

KLIV series vulcanizing presses by WAGENER Vulcanizers feature self-regulating ceramic heating elements for uniform temperature without electronic control units. Heat automatically regulates up to the vulcanizing limit. Models include KLIV Module, Combi, Cycon, and flameproof EX designs.

Self-regulating ceramic elements without external boxes
Continuous automatic temperature regulation up to limit
KLIV Module, Combi, Cycon, and ATEX explosion-proof EX
Modular ceramic cassettes, heavy-duty leads, and frames

Heavy-Duty WAGENER HYDRAULIK Vulcanizing Presses

Heavy-duty HYDRAULIK vulcanizing presses by WAGENER Vulcanizers combine tubular heating elements and high-pressure hydraulic cylinders. Bolts guided inside crossbar profiles ensure exceptional operator safety. The robust equipment is engineered for splicing heavy steel cord belts.

Heavy hydraulic cylinders delivering high uniform pressure
Internal crossbar bolt guiding ensuring operator safety
Durable tubular heating elements with cooling manifolds
Hydraulic rams, rod seals, high-pressure pumps, fittings

WAGENER ROTOCUT Steel Cord Conveyor Belt Cutters

Specialized WAGENER ROTOCUT cutters enable safe and precise slicing of steel cords in heavy conveyor belts without guide rails. Models RCE 40 and RCM 20 cut cables cleanly without sparks or smoke. Rapidly replaceable cutting blades handle steel cables up to 20 mm in diameter.

Spark-free and smoke-free cutting of steel cord belts
Free-hand cutting precision without guide rail tracks
Electric drive RCE 40 and manual portable RCM 20 tools
Replaceable hardened rotary cutting knives and gears

WAGENER Maintenance, Diagnostics, and Spare Parts Support

WAGENER Vulcanizers provides professional maintenance services, equipment rental, and worldwide replacement spare parts support. Regular inspection of heating platens, hydraulic systems, and control cabinets guarantees seamless conveyor operation and minimizes unplanned downtime.

Comprehensive technical maintenance and rental fleet
Regular inspection of heating platens and hydraulics
Supply of replacement spare parts, seals, and manifolds
Calibration of SplicewatchControl and EasyControl units

Structural Engineering and Welded Aluminum Frames of VULCOLITE Presses

German manufacturer WAGENER Vulcanizers designs portable VULCOLITE vulcanizing presses for on-site hot splicing of fabric and steel cord conveyor belts across industrial facilities.

The press structure is built around high-strength welded aluminum traverse frames partitioned into compact halves for simplified handling along elevated conveyor galleries.

An integrated electronic controller continuously monitors platen temperature up to 175 deg C, while an integrated pneumatic system maintains uniform compressive force. To reduce operational cycle times, heating platens incorporate dual internal manifolds for forced air or water cooling.

Sandwich Heating Plates and Uniform Pressure Pads in EMU Vulcanizers

Sectional EMU vulcanizing presses by WAGENER Vulcanizers feature a modular lightweight design with low individual component weights, allowing assembly by field crews without heavy crane machinery.

Uniform heat transfer across the entire splice length is achieved through platen sandwich construction utilizing embedded silicone heating elements.

Flexible pressure pads inflated with compressed air or water are positioned beneath platens, compensating for minor belt thickness variations and ensuring completely uniform pressure distribution across splice seams.

Self-Regulating Ceramic Heating Technology in Modular KLIV Systems

Modular vulcanizers of the KLIV series by WAGENER Vulcanizers incorporate cutting-edge self-regulating PTC ceramic heating technology to establish a perfectly uniform temperature field across curing areas.

Ceramic heating elements with a positive temperature coefficient automatically taper heat output upon reaching the target curing threshold.

This self-limiting physical property eliminates the need for external electronic control boxes, prevents human adjustment errors, and safeguards conveyor belt rubber compounds against thermal degradation and scorching.

Heavy-Duty Hydraulics and Internal Bolt Guiding in HYDRAULIK Presses

For splicing heavily loaded steel cord conveyor belts in open-pit mines, quarries, and bulk terminals, WAGENER Vulcanizers manufactures heavy-duty hydraulic frame presses of the HYDRAULIK series.

High specific pressure is delivered by precision hydraulic cylinders powered by portable electro-hydraulic power packs. Crossbar profiles feature internal tie bolt guiding that retains tensioning rods under load, guaranteeing the highest standard of workplace safety.

Uniform heating is delivered by rugged tubular heating elements supporting rapid liquid cooling.

WAGENER Vulcanizers / WAGENER Schwelm and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of WAGENER Vulcanizers / WAGENER Schwelm and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.