SETIC / POURTIER Wire and Cable Rotating Machinery

High-technology rotating machinery by SETIC / POURTIER: double twist bunchers, rigid stranders, drum twisters up to 5000 mm, single twist cablers, and C2S aftermarket components.

SETIC TC630i High-Speed Double Twist Bunchers and 560 to 800 mm Lines

The SETIC TC630i high-speed double twist buncher delivers up to 6500 twists per minute for copper and aluminum conductors across 560 to 800 mm reel sizes. Single aerodynamic bow GreenBow2+ lowers power demand and stabilizes rotation when producing 7, 19, and 37 wire Unilay bunches.

Flange diameter from 560 to 800 mm with production line speeds up to 300 meters per minute
Energy efficient carbon composite bow GreenBow2+ with reduced aerodynamic drag
Bunching of 7, 19, 37 wires Unilay construction with inline mica tape wrapping in single pass
Precision load cell tension feedback preventing elongation on fine copper conductor wires

SETIC POURTIER Large Double Twist Stranders and Cablers 1000 to 2000 mm

Heavy-duty SETIC POURTIER double twist machines from 1000 to 2000 mm and up to 2600 mm produce compacted copper and aluminum strands with 7, 19, 37, and 61 wires. Rigid frame design and single bow architecture maintain tight lay tolerances for medium-voltage power cable cores.

Spool capacities from 1000 to 2000 mm up to 2600 mm dedicated to medium voltage cable production
Compacted bare copper and aluminum strand assembly at high rotational production rates
Heavy-duty single bow architecture allowing rapid wire threading and safe reel loading cycles
Automated winding dancer control and safety interlocks engineered for non-stop plant shifts

POURTIER Heavy-Duty Rigid Stranding Lines up to 169 Wires for Milliken

POURTIER heavy-duty rigid stranding lines feature 500 to 800 mm cages for up to 169 wires to manufacture extra-high-voltage cables and Milliken sectoral conductors. Cross sections reach 3500 mm² in copper and 5000 mm² in aluminum with specialized trapezoidal wire shaping heads.

Rigid cage arrangements from 500 to 800 mm handling up to 169 individual conductor wires
Prespiralled sector Milliken conductor production for HVDC and HVAC transmission lines
Roller compacting heads and premium drawing dies achieving high cross section fill factor
Gentle wire passage with reduced deviation angles preserving structural metal elongation

POURTIER Universal Rotating Drum Twisters 1600 to 5000 mm

POURTIER universal drum twisters handle Milliken sector laying-up, core assembly, screening, and steel wire armoring. Rotating pay-offs and take-ups support 1600 to 5000 mm bobbins holding up to 55 to 100 metric tons for extra-high-voltage subsea and underground power grids.

Reel dimensions from 1600 to 5000 mm accommodating heavy reels up to 55 and 100 tons payload
Laying-up of Milliken segmental conductors with 5, 6, or 7 prespiralled sectoral copper cores
Dedicated copper wire screening and galvanized steel wire armoring for heavy power cable
Stationary taping configuration option for oversized continuous electrical cable profiles

SETIC POURTIER Single Twist Cablers 630 to 1250 mm for LAN and Data Cables

SETIC POURTIER single twist cablers from 630 to 1250 mm up to 2500 mm deliver high-speed cabling for LAN Cat. 5, 6, 7, 7A, and 8. External pulling capstan with dancer control and differential gear driving system preserve exact lay length accuracy and balanced electrical signal transmission.

High-speed assembling of high frequency communication cables Cat. 5, 6, 7, 7A, and Cat. 8
External pulling capstan equipped with dedicated dancer for responsive wire tension damping
Differential gearing drive system maintaining tight lay length stability across the run
Stranding of flexible class 5 copper conductor strands for robotics and automotive cables

C2S Replacement Spare Parts, Overhaul Services and Upgrades for SETIC POURTIER

Specialists assist in selecting replacement components for SETIC and POURTIER cable lines according to machine nameplates and drawings. The C2S division manages over 70,000 spare part references including GreenBow2+ composite bows, precision bearings, ceramic eyelets, and Bluetooth signal retrofits.

Global inventory of 70,000 components and wearing parts for multi-brand cable machinery
Aerodynamic carbon GreenBow2+ bows equipped with ceramic wire guides for bunching lines
Bluetooth wireless signal telemetry kits replacing maintenance-prone slip rings and brushes
Vibration analysis and predictive maintenance audits scheduled during planned factory downtime

Aerodynamic Bow Dynamics and Vibration Damping on TC630i Bunching Machines

High-speed double twist bunchers TC630i operate under intense aerodynamic resistance and rotational centrifugal forces. The carbon fiber GreenBow2+ bow profile minimizes air friction, reducing drive motor energy consumption by up to twenty percent.

Ceramic and carbide wire guide eyelets maintain stable wire paths without micro-grooving during prolonged high-speed production runs. Dynamic rotor balancing and vibration monitoring safeguard main spindle bearings from premature wear during continuous operation.

Precision Tension Regulation in Large Double Twist Lines for MV Cable Strands

Large double twist stranders handling 1000 to 2000 mm reels require responsive wire tension control to maintain uniform compaction of bare copper and aluminum conductors. External motorized capstans paired with dancer tension feedback loops compensate for reel diameter variations during winding.

Closed-loop drive synchronization stabilizes lay length uniformity across 7, 19, 37, and 61 wire strand architectures, preventing conductor bird-caging or uneven mechanical tension.

Rigid Strander Cage Synchronization and Roller Compacting for Milliken Cores

POURTIER rigid stranding lines with up to 169 wire bobbins assemble high-voltage Milliken conductors with pre-spiralled segmental cores. Individual pneumatic and disc braking systems on each bobbin carriage ensure identical back-tension across every stranding layer.

Motorized trapezoidal shaping dies and precision roller compacting heads establish exact segment geometry, yielding superior cross-sectional fill factors for subsea and underground power transmission cables.

Drum Twister Heavy Payload Engineering and Rotating Reel Support Systems

POURTIER universal drum twisters support massive cable reels weighing up to 55 to 100 metric tons during laying-up, screening, and steel wire armoring. Rigid underoller support assemblies distribute heavy radial loads evenly across precision ground roller tracks.

Hydraulic pintle clamping mechanisms secure oversized reels against axial displacement during high-torque rotation, while synchronized pay-off and take-up drives preserve tight lay geometry on extra-high-voltage power cables.

Single Twist Cabling Technology for High-Frequency LAN and Data Cable Pairs

Manufacturing Category 7, 7A, and 8 high-performance data cables demands stringent lay length consistency and structural balance. SETIC single twist cablers integrate differential gear drive systems that maintain micrometer-level lay precision across changing line speeds.

External pulling capstans with sensitive dancer arms isolate delicate twisted pairs from mechanical stretching, preserving high-frequency signal integrity and electrical transmission properties.

C2S Retrofit Solutions: Bluetooth Telemetry and Predictive Maintenance Audits

The C2S customer service division modernizes existing rotating cable machinery by replacing mechanical slip rings with wireless Bluetooth telemetry modules.

This upgrade eliminates electrical arcing, carbon brush dust contamination, and frequent contact maintenance on high-speed double twist bunchers.

Routine vibration spectrum analysis and infrared thermal imaging detect bearing degradation early, allowing plant engineers to schedule overhauls during planned maintenance shutdowns.

SETIC / POURTIER and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of SETIC / POURTIER and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.