FUKUDA / Fukuda Co., Ltd. Industrial Leak Testing and Flow Measurement Systems
Japanese precision leak testing equipment by FUKUDA: differential air leak testers FLA and FLZ, flow testers FMZ, and hydrogen detectors HDZ for automotive, EV battery, and electronic industries.
Differential Pressure Air Leak Testers FUKUDA FLA-0200 Series
FUKUDA FLA-0200 series air leak testers incorporate high-accuracy differential pressure sensors. Master-less model FLA-0200 utilizes an internal reference chamber to eliminate external master drift. Units support test pressures up to 5 MPa on automated assembly lines.
- Differential pressure leak detection with built-in master-less reference volume
- Pneumatic test pressure span from -90 kPa to 5 MPa for die-cast parts and valves
- Digital temperature drift compensation with high-speed automated pass-fail logic
- Standard RS-232C and industrial Ethernet interfaces for production line PLCs
Compact Air Leak Testers FUKUDA FLZ-0220 and FLZ-0630 Series
Compact air leak testers FUKUDA FLZ-0220 and FLZ-0630 feature dual positive and vacuum testing. The specialized FLZ-0630 model is optimized for EV battery pack and inverter enclosure inspection. A color touch screen and linear fitting algorithm accelerate testing cycles.
- Combined positive gauge and vacuum measurement capabilities in a single unit
- Dedicated FLZ-0630 configuration for electric vehicle battery packs and trays
- Intuitive color touch screen panel displaying real-time pressure decay curves
- Linear fitting algorithms to significantly reduce test stabilization cycle time
Flow Testers and Laminar Flow Meters FUKUDA FMZ-1063 Series
FUKUDA FMZ-1063 and FM-8010 flow testers measure continuous airflow and industrial gases. Instruments verify open passage performance for valves, nozzles, and medical tubing. High-precision laminar flow elements ensure measurement accuracy within ±3.5% of reading.
- Flow rate measurement span ranging from 2 NmL/min up to 500 NL/min air
- Integrated laminar flow elements and differential transducers with ±3.5% accuracy
- Instant verification of nozzles, automotive manifolds, and fluid power valves
- Continuous dynamic scanning without waiting for static pressure stabilization
High-Sensitivity Hydrogen Leak Detectors FUKUDA HDZ-0201 Series
FUKUDA HDZ-0201 hydrogen leak detectors utilize safe non-flammable 5% H2 and 95% N2 tracer gas. Systems detect micro-leaks down to 0.1 ppm resolution in atmospheric and vacuum chambers. The equipment is vital for hermetic packaging, fuel cell fittings, and electronic sensors.
- Non-flammable forming gas tracer mixture of 5% H2 and 95% N2 per ISO 10156
- Ultra-high sensitivity leak detection resolution reaching 0.1 ppm concentration
- Supports manual sniffer probing and automated local vacuum chamber installations
- Cost-effective alternative to helium leak testing without background contamination
Multi-Function Air Leak Testers FUKUDA FL-800 and FL-2000 Series
FUKUDA FL-800 and FL-2000 multi-functional air leak testers inspect large internal volumes. High-speed pre-fill functions shorten cycle times during radiator and hydraulic tank testing. The graphic LCD screen displays differential pressure curves with real-time statistical logging.
- Wide pressure span from deep industrial vacuum up to 20 MPa high pressure
- High-speed pre-fill fast charge mode engineered for large-volume workpieces
- Graphic LCD screen displaying real-time differential pressure decay curves
- Extensive internal program memory storing test recipes and rejection logs
Electro-Pneumatic Pressure Regulators and Valves FUKUDA
FUKUDA electro-pneumatic regulators deliver precise pressure control for automated test circuits. Fast-acting pneumatic valves and calibration leak masters ensure testing stability across repetitive cycles. Components withstand pressure shocks under continuous plant operation.
- Electro-pneumatic pressure regulators with 4–20 mA or digital bus control
- Precision calibration master leaks and reference orifices with inspection sheets
- High-speed directional control pneumatic valves minimizing cycle actuation delays
- Durable valve seat construction offering long service life in industrial air lines
Differential Pressure Measurement and Temperature Compensation Architecture
FUKUDA FLA series differential pressure air leak testers deliver high-precision seal integrity testing for automotive powertrains and die-cast housings.
The system pressurizes both the test workpiece and an internal reference master simultaneously, measuring minute pressure drops with an ultra-sensitive transducer. Proprietary digital temperature compensation algorithms neutralize thermal drift generated during upstream machining processes.
This ensures dependable measurement repeatability across high-volume automated production environments.
EV Battery Enclosure and Powertrain Airtightness Inspection Systems
Compact FUKUDA FLZ-0630 series air leak testers are purpose-built for electric vehicle battery packs, cooling plates, and motor drive enclosures. Enlarged internal pneumatic ports facilitate rapid pressurization of large test volumes without sacrificing sensitivity to micro-leaks.
Dual-mode testing executes sequential positive pressure and vacuum checks within a single automated clamp cycle. The intuitive color touch screen plots real-time decay curves and transfers comprehensive quality records to factory manufacturing execution systems.
Laminar Flow Testing with FMZ Series for Continuous Passage Evaluation
FUKUDA FMZ-1063 and FM-8010 series flow testers evaluate continuous volumetric airflow through orifices, automotive manifolds, and medical catheters.
Unlike static pressure decay instruments, these units continuously monitor dynamic flow rates utilizing precision laminar flow elements paired with differential sensors.
The methodology instantaneously reveals internal restrictions, casting burrs, and foreign particle blockages in critical fluid paths. Measurement ranges span from small fractions of a milliliter to hundreds of liters per minute.
HDZ-0201 Hydrogen Tracer Gas Sniffing for Hermetic Electronic Components
High-sensitivity FUKUDA HDZ-0201 leak detectors utilize an industrial non-flammable forming gas mixture of 5% hydrogen and 95% nitrogen. The system detects micro-fissures down to 0.1 ppm concentration resolution in local vacuum chambers and handheld sniffing applications.
It offers a cost-effective, dependable alternative to helium mass spectrometry for sealed sensors, quartz oscillators, and semiconductor packages. Rapid chamber desorbing ensures zero background contamination between consecutive testing cycles.
FUKUDA / Fukuda Co., Ltd. and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of FUKUDA / Fukuda Co., Ltd. and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.
Related equipment manufacturers
Documents and sources
- About FUKUDA — official profile of leak test equipment manufacturer
- FUKUDA global network — overseas locations and service partners
- FUKUDA air leak testers — differential pressure product line
- FUKUDA flow testers and flow meters — technical specifications
- HDZ-0201 hydrogen leak detector — operating parameters and specifications
- PT Fukuda Technology — authorized sales, repairs, and calibration laboratory
