WiCHMANN GmbH Heavy Industrial Cardan Shafts and Drive Assemblies
Direct international supply of heavy-duty industrial cardan shafts, double joint assemblies, and precision universal cross kits by German manufacturer WiCHMANN GmbH for steel rolling mills, paper machinery, and specialized machinery.
WiCHMANN Heavy Industrial Cardan Shafts Series XL, XXL, XXL+
WiCHMANN heavy industrial cardan shafts of series XL and XXL transmit torque ratings up to 1250000 Nm with swing diameters up to 620 mm. The extreme XXL+ series handles continuous loads exceeding 1950000 Nm in rolling mills. One-piece forged yokes prevent fatigue cracking under cyclic reversals.
- Series XL, XXL and XXL+ with torque ratings to 1,950,000 Nm
- Flange swing diameters ranging from 350 mm to 680 mm
- Primary rolling mill, crusher and heavy pump drives
- Replacement u-joints, companion flanges and forged yokes
WiCHMANN General Engineering Cardan Shafts Series S, M, L
WiCHMANN series S, M, and L cardan shafts serve paper machinery, continuous conveyors, and test benches. Series S features swing diameters to 76 mm with torque to 600 Nm. Series M and L incorporate Rilsan-coated splined compensation for minimal sliding friction.
- Series S, M, L for general machinery and paper production
- Rated torque capacities spanning 600 Nm up to 180,000 Nm
- Involute splines with low-friction polymer Rilsan coating
- Replacement sliding sleeves, spline shafts and seal rings
WiCHMANN Double Cardan Shafts and Intermediate Assemblies
WiCHMANN double cardan drive shafts accommodate wide articulation angles and significant spatial displacement between coupled machines. The twin-joint configuration eliminates angular velocity fluctuations on driven equipment. Intermediate support bearings feature multi-stage labyrinth seals.
- Wide-angle double cardan joints with center guide balls
- Uniform angular velocity transmission without speed ripple
- Intermediate tube shafts with heavy-duty bearing brackets
- Replacement twin yokes, center bearings and cross kits
WiCHMANN Universal Joint Cross Kits and Needle Bearings
WiCHMANN universal joint cross kits comprise chromium-molybdenum alloy steel spiders, high-capacity needle roller bearings, and multi-lip seals. High-frequency induction hardening achieves deep case surface hardness on bearing journals. Internal grease channels provide lubrication to all trunnions.
- Spider kits for industrial S, M, L, XL, XXL and CSN series
- High-capacity needle roller bearings with full-roll packs
- Induction-hardened trunnions with high core toughness
- Replacement snap rings, grease fittings and elastomer seals
WiCHMANN Flange Yokes, KV Cross-Serrations and Adapters
WiCHMANN flange yokes are precision-manufactured according to DIN, SAE, and cross-serrated KV standards with 70° and 90° face teeth. Interlocking face serrations relieve clamping bolts of shear stresses during peak reversals. CNC machining ensures bore concentricity for bearing cup alignment.
- Flange configurations: DIN round, SAE and cross-serrated KV
- Interlocking face tooth serrations with 70° or 90° profiles
- Drop-forged alloy steel construction with ultrasonic check
- Replacement weld-on yokes, companion flanges and bolt kits
WiCHMANN Splined Length Compensation and Telescopic Units
WiCHMANN telescopic spline units accommodate variable center distances between power sources and driven shafts. Involute splines are coated with polyamide Rilsan to minimize sliding thrust and prevent fretting wear. Double lip seals and protective steel canopies isolate joints from dust.
- Involute spline tooth profiles for heavy shock resistance
- Low-friction polyamide Rilsan coating on sliding teeth
- Double lip wiper seals and metallic telescopic covers
- Replacement spline shafts, sliding sleeves and clamp yokes
WiCHMANN CSN Commercial Vehicle Drive Shafts and Axles
The WiCHMANN Cardan Service Network (CSN) program supplies replacement cardan shafts for Mercedes-Benz, MAN, DAF, Scania, Volvo, and IVECO commercial vehicles. Shafts are dynamically balanced on computerized balancing machines at operational RPMs. All assemblies match strict OE build standards.
- CSN drive shafts for commercial trucks, buses and tractors
- Exact interchangeability with European truck OE parts
- Computerized dynamic spin balancing at operational RPM
- Replacement center hanger bearings, u-joints and yokes
WiCHMANN V-Arms and Axle Torque Rods for Heavy Vehicles
WiCHMANN manufactures longitudinal axle torque rods (Achsstreben) and V-arms (Dreieckslenker) for commercial vehicle chassis and suspensions. Fitted with vulcanized heavy-duty rubber-metal bushings, they absorb severe shock loads. Forged ends ensure stable axle guidance under braking forces.
- V-shaped control arms and straight longitudinal torque rods
- Vulcanized rubber-metal bushings engineered for heavy loads
- Precision axle location preventing drive axle displacement
- Replacement elastomer bushes, pivot pins and fastener kits
Design Features and Load Capacities of WiCHMANN Industrial Cardan Shafts
German machinery manufacturer WiCHMANN GmbH designs and manufactures heavy-duty industrial cardan shaft series XL, XXL, and XXL+ for continuous high-torque operations.
Drivetrain components are engineered for severe shock resistance, cyclic torque reversals, and large joint deflection angles. Drop-forged yokes and induction-hardened cross trunnions deliver superior operational reliability across steel mills and pulp plants worldwide.
Rilsan-Coated Spline Compensation and Heavy Mill Drive Integration
In hot rolling mills and heavy conveyor drives, thermal expansion and dynamic machine deflections are accommodated by telescopic spline assemblies.
The application of low-friction Rilsan polyamide coatings onto WiCHMANN involute splines significantly reduces axial sliding forces and eliminates fretting corrosion. Multi-lip seals and telescopic metal covers ensure complete protection against abrasive scale and moisture.
WiCHMANN GmbH and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of WiCHMANN GmbH and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.
Related equipment manufacturers
Documents and sources
- Official WiCHMANN Group Portal — Industrial Cardan Shafts and Drive Technology
- About WiCHMANN GmbH — 40 Years of Cardan Shaft Manufacturing and Overhaul
- WiCHMANN Industrial Cardan Shafts and Heavy-Duty Series Catalog
- Spare Parts and Overhaul Kits: Cross Kits, Flanges and Spline Units
- WiCHMANN Headquarters and Manufacturing Plant Contacts in Lotte
