WICON Robotic Welding Automation Systems, Manipulators and Positioners

Turnkey robotic welding cells, WKBS column boom systems, WPOZ positioners, and WSAROT self-aligning rotators by WICON Robotic. Industrial equipment sourcing.

WICON Robotic Automated Welding Workcells

WICON Robotic designs and manufactures turnkey automated welding systems integrated with multi-axis robots and precision controllers. The workcells support MIG/MAG, TIG, and SAW submerged arc processes for heavy fabrication. Systems feature motorized torch tracking and computerized weld control.

  • Turnkey robotic welding cells with articulated arms
  • MIG, MAG, TIG and submerged arc SAW integration
  • Optical seam tracking sensors and motorized slides
  • Replacement servomotors, gearheads and harnesses

WICON Robotic WKBS Column and Boom Systems

WICON Robotic WKBS column and boom manipulators provide vertical lift under boom up to 6900 mm for heavy vessel welding. Fabricated with boom capacities from 100 kg to 300 kg, machines deliver stable linear torch guidance. Systems integrate motorized cross slides and operator control pendants.

  • WKBS series: WKBS 3x2, WKBS 4x4, WKBS 6x4
  • Boom load capacity rated from 100 kg to 300 kg
  • Vertical lift travel under boom reaching 6900 mm
  • Drive motors, rack-and-pinion slides and cables

WICON Robotic WPOZ Welding Positioners

WICON Robotic WPOZ and WHPOZ welding positioners handle rated table capacities from 150 kg up to 20000 kg. Designed with 360-degree continuous rotation and motorized tilt up to 135 degrees, they ensure ergonomic weld positioning. Units feature heavy-duty ground contacts and anti-backlash gearing.

  • WPOZ conventional models up to 20000 kg capacity
  • Continuous 360-degree rotation and 135-degree tilt
  • Ground contact brushes, gearboxes and rotary tables
  • Anti-backlash gearing and electronic speed control

WICON WHPOZ Heavy Hydraulic Positioners

WICON WHPOZ hydraulic welding positioners are engineered for heavy assemblies weighing from 1000 kg to 10000 kg. Dual hydraulic cylinders provide controlled table tilting up to 135 degrees under load. Machines incorporate proportional flow valves, pilot-operated check valves and rotary encoders.

  • WHPOZ series units rated from 1000 kg to 10000 kg
  • Hydraulic cylinder tilting up to 135 degrees tilt
  • Proportional flow control and hydraulic safety locks
  • Hydraulic seals, valve manifolds and rotary encoders

WICON L-Type and U-Type Welding Positioners

WICON WLPOZ L-type and WPOZ-U positioners provide two-axis orientation for asymmetrical welded frames and chassis. The L-arm layout handles workpiece swings up to 3250 mm diameter and loads up to 5000 kg. U-frame configurations grant unhindered joint accessibility without secondary fixture setups.

  • WLPOZ cantilever L-type positioners up to 5000 kg
  • WPOZ-U dual-support cradle positioners up to 3000 kg
  • Accommodates workpiece swing diameters up to 3250 mm
  • Replacement slew rings, brake motors and pivot bearings

WICON WROT Conventional Welding Rotators

WICON WROT conventional welding turning rolls rotate cylindrical vessels and pipe sections weighing up to 100 tons. Roll sets feature durable polyurethane or steel wheels driven by synchronized geared motors. Variable frequency inverters maintain steady peripheral welding speeds on all diameters.

  • WROT series turning capacities from 5 to 100 tons
  • Drive and idler wheel sets for heavy pressure vessels
  • Infinitely variable roller speed through inverter drives
  • Durable drive rolls, reduction gearheads and motors

WICON WSAROT Self-Aligning Turning Rolls

WICON Robotic WROT and WSAROT turning rolls support rotating loads from 5 tons up to 100 tons for cylindrical vessels. WSAROT self-aligning rotators automatically adjust to workpiece diameters from 250 mm to 6000 mm. Systems are built with polyurethane rollers and variable frequency drive control.

  • WROT conventional and WSAROT self-aligning rotators
  • Turning roll capacities from 5 tons up to 100 tons
  • Vessel diameter adjustment range from 250 to 6000 mm
  • Polyurethane rollers, inverter motors and drive shafts

WICON Circumferential and Longitudinal Welders

WICON specialized welding machines automate circumferential and longitudinal seam fabrication on shells. Machines feature pneumatic clamping fingers and water-cooled copper backing bars for penetration. Widely deployed in manufacturing tanks, boilers, and ventilation ducts.

  • Automatic longitudinal seam welders with copper backings
  • Circumferential stations for welding heads and flanges
  • Pneumatic key-finger clamping ensuring edge alignment
  • Replacement copper backing bars, air cylinders and valves

Engineering Selection of WICON Robotic Automated Systems

WICON Robotic designs and manufactures turnkey automated welding systems integrated with multi-axis robots and precision controllers. Systems are engineered to match production cycle times, weld joint geometries, and heavy fabrication requirements.

For heavy pressure vessel and tank manufacturing, robotic cells are coupled with WKBS column and boom manipulators and synchronized turning rolls.

Design Sourcing of Heavy-Duty Positioners and Rotators

WICON Robotic WKBS column and boom manipulators provide vertical lift under boom up to 6900 mm for heavy vessel welding. High-capacity turning roll systems ensure consistent circumferential weld quality.

Positioners feature heavy-duty rotary faceplates and hydraulic tilting mechanisms designed for safe component positioning during automated welding cycles.

WICON Robotic and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of WICON Robotic and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.

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