Stud Welding Machines, SRM Inverters and CNC Centers SOYER / Heinz Soyer Bolzenschweißtechnik
Supplying capacitor discharge welders BMS, SRM inverters BMK-16i, welding guns PH-3N and CNC machining tables KTS by SOYER / Heinz Soyer Bolzenschweißtechnik.
Capacitor Discharge Stud Welders BMS Series
Microprocessor-controlled capacitor discharge welders Soyer BMS series deliver reliable stud fastening from M3 up to M10 via capacitive discharge. The power unit forms consistent welded joints on thin sheet metals from 0.5 mm thickness without rear surface deformation or thermal discoloration marks.
- Capacitor charging capacity 66000 uF and 99000 uF
- Fastening studs in mild steel, stainless, alloy & brass
- Automatic power network detection for 115 V and 230 V
- Replaceable chucks, charging thyristors & contact blocks
Cordless Battery Stud Welders BMS-Accu Series
Portable capacitor discharge units BMS-4 Accu and BMS-9 Accu are designed for on-site structural erection and field repairs without permanent mains power. High-drain lithium-ion battery modules deliver hundreds of weld cycles for M3 through M8 threaded fasteners on a single battery charge.
- Cordless operation powered by heavy-duty Li-Ion packs
- Stud fastening diameters ranging from M3 up to M8
- Rugged impact-resistant housing for field installation
- Battery modules, charging regulator boards & connectors
BMK Series Inverters with Patented SRM Technology
Industrial welding inverters Soyer BMK series incorporate patented SRM technology for stud fastening up to M16 within a radially symmetrical magnetic field. The system produces uniform arc distribution without ceramic ferrules or shielding gas, delivering robust joints for production runs.
- Stud fastening diameter range from M3 through M16
- Three-phase supply 3x400 V rated for 32 A input
- Real-time arc parameter regulation by microcontrollers
- SRM magnetic coils, heavy weld cables & IGBT modules
Multifunctional Welding Power Units BMK-12i and BMK-20i
Universal inverter systems BMK-12i and BMK-20i combine drawn arc stud fastening, manual MMA stick welding, and TIG welding modes. High electrical efficiency and digital current stabilization prevent cold lap defects, establishing metallurgical bonding across thick structural plates.
- Multi-process support for stud welding, MMA and TIG
- Welding currents up to 1500 A with fine digital tuning
- Stable arc ignition during mains voltage fluctuations
- Pulse logic control boards, contactors & busbars
Heavy-Duty Inverter Welders BMH Series
High-power welding inverters Soyer BMH series are engineered for non-stop structural fabrication and automated fastening of heavy shear connectors up to M24. Units withstand continuous multi-shift operation in civil engineering, shipyards, and bridge construction with stabilized current control.
- Fastener diameter capacity extending from M8 to M24
- Full support for standard drawn arc and SRM processes
- Heavy three-phase 400 V power stage for continuous work
- High-capacity diode bridges, inductors & terminal lugs
Precision Welding Guns PH-3N SRM Series
Soyer PH-3N SRM welding guns feature an integrated magnetic coil that generates a radial magnetic field around the arc column. The precision stud lift mechanism eliminates spatter and ensures complete root penetration for studs up to M12 without requiring disposable ceramic ferrules.
- Integrated electromagnetic coil for SRM magnetic focus
- Fastens M3 through M12 studs on structural steel grades
- Micrometer lift adjustment with dynamic dampening
- Interchangeable chucks, support legs & harness cables
Compact Contact Stud Welding Guns PS-1K Series
Handheld welding guns Soyer PS-1K and PS-9 deliver capacitor discharge stud fastening up to M8 with positioning accuracy of 0.1 mm. Low tool weight of 2.3 kg and an ergonomic grip enable operators to install threaded studs inside congested cabinets and restricted industrial enclosures.
- Fastener positioning accuracy rated within 0.1 mm
- Welding range M3 to M8 with lengths from 6 to 35 mm
- Lightweight impact-resistant polymer body weighing 2.3 kg
- Precision guide bushings, pressure springs & chucks
CNC Stud Welding Machining Centres KTS Series
Automated coordinate tables Soyer KTS series deliver high-throughput stud fastening on large panels and switchgear sheets. Gantry mechanics with closed-loop servomotors maintain positioning accuracy of 0.15 mm and repeatability of 0.05 mm at travel velocities up to 500 mm/s.
- Clamping surfaces from 800x1020 mm up to 2250x4200 mm
- Linear positioning axis travel speeds up to 500 mm/s
- Closed-loop ball screws providing 0.05 mm repeatability
- Axis servomotors, linear rail carriages & air clamps
Selecting SOYER Stud Welding Technology: Capacitor Discharge versus SRM Arc
SOYER equipment offers two primary fastening methods depending on sheet thickness and required fastener diameter. For thin sheet metals from 0.5 mm (electronic enclosures, control cabinets), capacitor discharge units BMS-9 and BMS-9V with PS-1K hand tools provide ultra-fast weld cycles.
Rapid capacitive energy release prevents burn-through and protects the reverse sheet finish from heat markings.
For heavy structural steel fabrications thicker than 2 mm with fastener sizes up to M16 or M24, inverter systems BMK-16i and BMH-30i deploy patented SRM technology.
A radially symmetrical magnetic field rotates the arc column without disposable ceramic ferrules, producing metallurgical joints stronger than the fastener base material.
High-Throughput Fastening Automation with KTS Series CNC Coordinate Tables
In high-volume manufacturing of elevator panels, architectural cladding, and industrial switchgear, automated coordinate tables Soyer KTS series optimize production throughput.
Machining centres KTS-1050, KTS-1550, and KTS-2600 integrate closed-loop servomotors providing positioning accuracy of 0.15 mm and repeatability of 0.05 mm at travel velocities up to 500 mm/s.
The multi-axis gantries accommodate up to four independent welding heads paired with automated UVR bowl feeders, enabling simultaneous installation of diverse stud thread dimensions within a single continuous clamping setup.
SOYER / Heinz Soyer Bolzenschweißtechnik and model names are trademarks of their respective owners and are used only to identify the equipment for which we source parts. SpareX is not an official dealer, distributor or representative of SOYER / Heinz Soyer Bolzenschweißtechnik and is not affiliated with the trademark owner. Origin, documents and warranty are stated for each item in the quotation.
Related equipment manufacturers
Documents and sources
- Official SOYER Portal — Stud Welding Technology
- Company History of Heinz Soyer Bolzenschweißtechnik Since 1970
- KTS Series CNC Stud Welding Machines and Machining Centres
- BMS-9 and BMS-9V Capacitor Discharge Stud Welders
- BMK-16i Multifunctional Stud Welding Inverters with SRM Technology
- BMH-30i Heavy-Duty Continuous Stud Welding Inverters
- PH-3N SRM Stud Welding Guns with Radially Symmetrical Magnetic Field
- PS-1K Precision Compact Contact Stud Welding Guns
